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Kawasaki ZX600 - User Manual

Kawasaki ZX600
30 pages
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HAYNES
SERVICE
&
REPAIR
MANUAL
(GPZ600R.
GPH600R.
nlDJa
600R
&
ZH750
(GPH750R
.
ninja
750R)
'85
to
'97
"Haynes Manuals just cannot
be
beaten"
M:J
l
or
C\'CIe
News
-
--
-------
COLOUR
wiring
diagrams
All manuals and user guides at all-guides.com
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Summary

Introduction

Kawasaki The Green Meanies

History and background of Kawasaki motorcycles, focusing on early development.

Model development

Evolution of Kawasaki motorcycle models over time, from early engines to modern designs.

Racing success

Kawasaki's approach and achievements in motorcycle racing, emphasizing road bike integration.

The ZX600 and 750 Fours

Acknowledgements

Thanks to parties for providing illustrations and technical information for the manual.

About this Manual

Explains the purpose and how to use the service manual for optimal motorcycle care.

Safety first!

Identification numbers

Buying spare parts

Guidance on how to identify and purchase correct motorcycle parts using ID numbers.

Daily (pre-ride) checks

Engine;transmission oil level

Procedure for checking engine and transmission oil levels.

Clutch fluid level (750 models)

Instructions for checking clutch fluid level on 750 models.

Brake fluid levels

Steps to check brake fluid levels for front and rear systems.

Suspension, steering and drive chain

Daily checks for suspension, steering, and drive chain condition.

Coolant level

How to check the coolant level in the reservoir.

Legal and safety checks

Checks for lighting, signalling, safety features, and fuel.

Tyres

Daily inspection of tyres for damage, tread depth, and pressure.

Chapter 1 Routine maintenance and servicing

Servicing specifications

Technical specifications for engine, spark plugs, and engine idle speed.

Torque specifications

Specific torque values for various bolts and fasteners.

Recommended lubricants and fluids

Guidelines on appropriate lubricants and fluids for the motorcycle.

1.4 Component locations

Component locations on right side

Identification of key components on the right side of the motorcycle.

Component locations

Component locations on left side

Identification of key components on the left side of the motorcycle.

1.6 Maintenance schedule

Maintenance and servicing 1.7

Drive chain - lubrication

Procedure for lubricating the drive chain for optimal performance.

Drive chain - check and adjustment

Steps for checking and adjusting drive chain slack.

Spark plugs - clean and gap

Instructions for cleaning, gapping, and replacing spark plugs.

Air suction valves - check (US models)

Procedure for checking air suction valves on US models.

Idle speed - check and adjustment

How to check and adjust engine idle speed.

Carburettor synchronisation - check and adjustment

Process for synchronizing carburettors for smooth engine operation.

Summary

Introduction

Kawasaki The Green Meanies

History and background of Kawasaki motorcycles, focusing on early development.

Model development

Evolution of Kawasaki motorcycle models over time, from early engines to modern designs.

Racing success

Kawasaki's approach and achievements in motorcycle racing, emphasizing road bike integration.

The ZX600 and 750 Fours

Acknowledgements

Thanks to parties for providing illustrations and technical information for the manual.

About this Manual

Explains the purpose and how to use the service manual for optimal motorcycle care.

Safety first!

Identification numbers

Buying spare parts

Guidance on how to identify and purchase correct motorcycle parts using ID numbers.

Daily (pre-ride) checks

Engine;transmission oil level

Procedure for checking engine and transmission oil levels.

Clutch fluid level (750 models)

Instructions for checking clutch fluid level on 750 models.

Brake fluid levels

Steps to check brake fluid levels for front and rear systems.

Suspension, steering and drive chain

Daily checks for suspension, steering, and drive chain condition.

Coolant level

How to check the coolant level in the reservoir.

Legal and safety checks

Checks for lighting, signalling, safety features, and fuel.

Tyres

Daily inspection of tyres for damage, tread depth, and pressure.

Chapter 1 Routine maintenance and servicing

Servicing specifications

Technical specifications for engine, spark plugs, and engine idle speed.

Torque specifications

Specific torque values for various bolts and fasteners.

Recommended lubricants and fluids

Guidelines on appropriate lubricants and fluids for the motorcycle.

1.4 Component locations

Component locations on right side

Identification of key components on the right side of the motorcycle.

Component locations

Component locations on left side

Identification of key components on the left side of the motorcycle.

1.6 Maintenance schedule

Maintenance and servicing 1.7

Drive chain - lubrication

Procedure for lubricating the drive chain for optimal performance.

Drive chain - check and adjustment

Steps for checking and adjusting drive chain slack.

Spark plugs - clean and gap

Instructions for cleaning, gapping, and replacing spark plugs.

Air suction valves - check (US models)

Procedure for checking air suction valves on US models.

Idle speed - check and adjustment

How to check and adjust engine idle speed.

Carburettor synchronisation - check and adjustment

Process for synchronizing carburettors for smooth engine operation.

Kawasaki ZX600 Specifications

General IconGeneral
Displacement599 cc
IgnitionDigital
Transmission6-speed
Final DriveChain
Frame TypeAluminum perimeter
Bore x Stroke66.0 x 43.8 mm
Front Tire120/70-ZR17
Rear Tire180/55-ZR17
Cooling SystemLiquid-cooled
Compression Ratio12.8:1
Rear SuspensionUni-Trak, adjustable
Front BrakesDual disc
Rear BrakesSingle disc
Wheelbase1, 400 mm
Overall Length2, 085 mm
Ground Clearance130 mm

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