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Kessel InnoClean PLUS EW 4 User Manual

Kessel InnoClean PLUS EW 4
276 pages
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ANLEITUNG FÜR EINBAU, BEDIENUNG UND WARTUNG
Stand 2015/09
Name/Unterschrift Datum Ort
Sach-Nr. 010-430
Techn. Änderungen vorbehalten
Geringe Energiekosten
Geringe Wartungs- und Instand-
haltungskosten
Hohe Standzeit
durch Behälter aus Kunststoff
Dauerhafte Dichtheit durch
monolithisch rotierten Behälter
Keine Schwefelkorrosion
Leichter Einbau durch geringes Gewicht
Hohe Bruchsicherheit durch PE
Reinigungsklassen C, D, D+P
Zulassungen:
Z-55.31-625; Z-55.31-626; Z-55.31-627
Stempel Fachbetrieb
InnoClean PLUS
Kleinkläranlage zum Einbau
ins Erdreich
in den Nenngrößen
EW 4 bis EW 50
Installation
der Anlage wurde durchgeführt von Ihrem Fachbetrieb:
Inbetriebnahme Einweisung
Produktvorteile
Bedienungsanleitung Seite 1
Instructions de Montage Page 47
Installation Manual Page 92
Anleitung kann über
www.kessel.de
im Format DIN A 4
heruntergeladen werden!
Instrukcja Zabudowy strona 137
Istruzion per l’installazione pagina 182
KESSEL-Kleinkläranlagen InnoClean PLUS
- die vollbiologische Kleinkläranlage
zur Reinigung häuslichen Abwassers
nach EN 12566, Teil III
Handleiding voor montage pagina 227
D
F
GB
PL
I
NL

Table of Contents

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Kessel InnoClean PLUS EW 4 Specifications

General IconGeneral
ModelInnoClean PLUS EW 4
BrandKessel
Power Consumption700 W
Product TypeVacuum Cleaner
Filter TypeHEPA Filter

Summary

INSTALLATION, OPERATING AND MAINTENANCE INSTRUTIONS

Product advantages

Lists key benefits of the septic system, such as low energy costs and long service life.

1. Safety instructions

Caution! Danger of suffocation

Warns about suffocation hazards when entering the plant and emphasizes proper qualification.

Warning! Plant operation

Highlights risks of non-compliance, electrical hazards, and need for qualified personnel.

2. General

2.1 Area of application

Defines the intended use of the septic system for domestic wastewater according to DIN standards.

2.2 Description of system

Provides a visual and textual overview of the InnoClean PLUS system components and their arrangement.

2.3 Plant configuration

Illustrates the physical layout of single and multi-tank systems for different model sizes.

2.4 Dimensions and useful volume

Presents a detailed table with technical specifications, dimensions, and volumes for various system sizes.

Plant configuration EW 4-10 details

Details volumes and dimensions for InnoClean PLUS systems EW 4 to EW 10.

2.5 Functional description

Explains the automatic purification process, including phases like normal, economy, and holiday.

3. Packaging, transport and storage

3.1 Packaging

Notes on packaging requirements to prevent impurity ingress during construction.

3.2 Transport

Outlines requirements for safe and proper transportation of the tanks by experienced companies.

3.3 Storage

Provides guidance for temporary storage of tanks, emphasizing level ground and protection.

4. Installation and assembly

Installation requirements

Details the necessary qualifications, soil assessment, and groundwater level checks for installation.

4.1 Place of installation

Specifies checks required by the technician before placing the tank in the excavation pit.

4.2 Excavation pit

Covers requirements for the excavation pit, including soil conditions, slope, and frost-free depth.

4.3 Blinding layer

Describes the materials and specifications for the subbase, tank bed, and backfilling.

4.4 Placing

Instructs on the safe placement of the tank into the excavation pit, noting flow direction arrows.

4.5 Filling the tank

Explains the process of filling tanks with water to ensure stability before backfilling.

4.6 Backfilling the excavation pit

Details the parallel process of filling with water and backfilling, including layer thickness and compaction.

4.7 Pipework

Provides guidance on pipe layout, frost-free installation, connecting pipes, and stilling sections.

Ventilation

Discusses ventilation options, including connecting an additional line and using an activated carbon filter.

4.8 Laying the connecting lines to the control unit

Describes routing the control line and ventilation hose through a cable conduit to the control unit.

4.9 Assembly of the attachment pieces

Details the process of assembling attachment pieces, including gasket placement and fine adjustment.

4.10 Concluding filling of the tank

Instructs on final checks of lines and alignment of attachment pieces, and adjusting fluid levels.

4.11 Installation control unit and compressor

Covers the installation of the control unit and compressor, including room requirements and electrical connections.

5. Commissioning

Instruction / hand-over

Outlines the handover process, including required personnel and recommended participation.

5.1 Making the plant ready for operation

Details the initial steps before commissioning, such as cleaning and filling the plant with water.

5.2 Operator's duties

Lists the operator's responsibilities, including checks for damage, defects, and component function.

5.3 Instruction of the customer based on the installation instructions

Covers the explanation of operations, duties, and maintenance to the customer.

6. Operation and disposal

6.1 Operation

Explains the automatic operation phases (normal, economy, holiday) and maintenance interval adherence.

6.2 Self-inspection by the operator

Defines the operator's obligation to monitor plant function and keep an operations diary for self-inspections.

6.3 Things that do not belong into a septic system

Lists substances that should not be discharged into the system and explains the damage they cause.

6.4 Disposal

Provides instructions for evacuating sludge, cleaning the tank, and refilling with water.

7. Maintenance

7.1 Maintenance Preliminary sedimentation + aeration

Details routine maintenance tasks for the sedimentation and aeration chambers, including checks and cleaning.

7.2 Compressor maintenance

Outlines procedures for cleaning the compressor filter and replacing membranes and valve blocks.

7.3 Diagnosis and faults

Guides users on troubleshooting, contacting service technicians, and using original spare parts.

Control settings InnoClean PLUS

8. Control of the septic system

Menu navigation

Explains how to navigate the control unit's menu system using the keys and indicators.

8.1 System menu

Describes the system information display, showing time, floaters, phase, and alarm status.

8.2 Information menu

Details how to access information on incidents, faults, control type, maintenance deadlines, water level, and parameters.

8.3 Maintenance menu

Explains options within the maintenance menu, including manual and test operations and maintenance dates.

8.3.3 Maintenance deadline

Specifies how to input the next maintenance deadline, typically done by a service partner.

8.4 Setting menu

Provides access to various system settings such as parameters, date/time, language, and reset options.

8.4.1 Parameters

Allows changing factory-stored parameters, with immediate acceptance upon OK key press.

8.4.13 Reset

Resets the control unit to factory settings, excluding operating hours.

9. Malfunctions and remedial measure faults

High water sensor issues

Addresses faults related to high water levels, sensor issues, and potential plant overflow.

Low water sensor issues

Covers issues with low water levels in the aeration chamber and potential causes like leaks.

Pressure monitoring faults

Details faults related to excess or negative pressure in the system and their causes.

Current consumption faults

Explains issues with overcurrent or undercurrent consumption by the compressor and their remedies.

Battery voltage issues

Addresses faults related to battery voltage being too high or too low, and relay errors.

Control unit display faults

Covers issues where the control unit display shows no information or specific error messages like "Extraction".

Other possible faults

Discusses other potential faults such as high water levels or plant undersizing.

Solenoid valve and clearing capacity issues

Addresses faults with solenoid valves, backup occurrences, and disappointing clearing capacity.

10. Warranty

Product defect claim process

Outlines the procedure for notifying KESSEL about product defects and the options for repair or replacement.

Additional 20-year warranty

Mentions an extended warranty on polymer bodies of specific product classes, subject to proper installation.

11. Plant passport and factory approval

13. Operations diary (master copy)

14. Maintenance Checklist

15. Technical specifications

Verrohrung / Tuyauteries / Pipework / Rury / Tubazioni/ Leidingen

Tank connection piping

Details the on-site piping for connecting tanks, including pipe types and routing.

Inlet, outlet, and cable conduit

Describes the connections for inlet, outlet, cable conduits, and ventilation pipes.