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Kingsley KIP-20 User Manual

Kingsley KIP-20
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KIP-20
OPERATION AND MAINTENANCE MANUAL
WIRE MARKING MACHINE
Kingsley, ITW Marking and Coding
5307 Meadowland Parkway Marion, Illinois 62959
Phone (866) 421-9898 Fax (618) 997-1766
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Kingsley KIP-20 Specifications

General IconGeneral
BrandKingsley
ModelKIP-20
CategoryLabel Maker
LanguageEnglish

Summary

Introduction

General Machine Description

Describes the KIP-20 as a remote-operation wire-marking machine for assembly processes.

Specifications

Scope of Manual

Installation Procedures

Unpacking and Inspection

Instructions for checking components for damage after shipping and verifying delivery.

Machine Mounting

Procedure for securely mounting the machine to a process line or bench top.

Host Machine Interconnection

How to connect the KIP-20 to a host machine for synchronized printing.

Installation Warnings

Interconnect Cable Wiring Warning

Warning about incorrect wiring of the interconnect cable causing damage to the machine.

Power and Air Connection

Power Connection

Instructions and warnings about connecting the machine to an electrical power source.

Air Connection

Instructions and warnings about connecting the compressed air supply.

Installing Foil

Installing Roll of Foil

Procedure for mounting a roll of foil onto the machine's spool shaft.

Wire Fixture Setup

Selecting and Installing Wire Fixture

Guidance on choosing and installing the correct wire fixture for the wire diameter.

Setting the Legend

Typewheel Lock Bar Operation

Procedure to disengage the typewheel lock bar to allow adjustment.

Adjusting Typewheels

Power Up and Initial Settings

Power Up Procedure

Steps to start the system and check the installation after connecting components.

Initial Settings Overview

Discusses the importance of temperature, air pressure, and dwell settings for operation.

Temperature and Pressure Settings

Temperature Setting

Procedure for adjusting the temperature set point on the controller.

Pressure Setting

Procedure for setting the air pressure using the regulator and gauge.

Dwell Setting and Initial Test

Dwell Setting

Visual guide for setting the dwell time for optimal imprint quality.

Initial Test Procedure

Procedure for performing a manual test after initial settings are programmed.

Operation and Testing

Theory of Operation

Explains how the KIP-20 works with a host machine during a print cycle.

Test Run Procedure

Steps for performing a test run after initial setup and adjustments.

Startup and Shutdown

Startup Procedure

How to start the KIP-20 and when it is ready to operate.

Shutdown Procedure

Procedure for shutting down the machine at the end of the day or during changeover.

Maintenance

General Maintenance Guidelines

General advice on keeping the machine dry and clean; it requires minimal maintenance.

Preventive Maintenance Schedule

Importance of periodic maintenance for ensuring high-quality imprints.

During Operation Checks

Listening for noise, monitoring imprint quality, and checking for air leaks during operation.

Daily Checks and Cleaning

Daily Checks

Checking the Filter/Regulator for buildup of dirt or water.

Cleaning Typewheels

Procedure to clean dirt buildup from typewheels to maintain imprint quality.

Cleaning Foil Path

Cleaning the foil path and knurled rollers for pigment buildup.

Foil Feed Adjustment

Machine Alignment

Axial Alignment

Procedure to align the wire fixture axially with the typewheels.

Radial Alignment

Installing Typewheels

Troubleshooting

Recommended Spare Parts

KIP-20 Lower Assembly Parts List

KIP-20 Upper Assembly Parts List

KIP-20 Foil Feed Assembly Parts List

KIP-20 Typewheel Clamp Assembly Parts List

KIP-20 Typewheel Index Assembly Parts List

KIP-20 Control Box Assembly Parts List

Appendix A – Foil

Foil Recommendations

Table recommending specific foils for different wire insulation materials.

Foil Cross-Reference Chart

Appendix B – Wire Fixtures

Wire Fixture Chart

Chart listing various wire fixtures and their corresponding wire OD ranges.

Appendix C Typewheels

Engrave Steel Typewheels

Information on typewheel characters, selection based on wire diameter, and formats.