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Kobelco SK135SR-3 User Manual

Kobelco SK135SR-3
327 pages
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Book Code No.
S2YY00032ZE06
APPLICABLE No.
Destination : OCEANIA
READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.
SK135SR-3
SK135SRLC-3
SK140SRL-3
YY07-25001~
YH07-09001~
LK07-02101~
2017.07
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YY00032ZE06] [0118CsCsspWbYs]

Table of Contents

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Kobelco SK135SR-3 Specifications

General IconGeneral
BrandKobelco
ModelSK135SR-3
CategoryConstruction Equipment
LanguageEnglish

Summary

IMPORTANT INFORMATION

PREFACE

Introduces the operator's manual for safety and effective use of the machine.

SAFETY INFORMATION IN MESSAGES OR LABELS IN THIS MANUAL AND ON THE MACHINE

Explains the meaning and importance of safety warnings and labels in the manual and on the machine.

WARNING LABELS

Describes the types, purpose, and maintenance of warning labels affixed to the machine.

SUMMARY OF THE MACHINE

Provides a general overview of the machine's applicable works and layout.

BREAK-IN OPERATION

Guides the user on the initial break-in operation to ensure machine longevity.

QUALIFICATION FOR OPERATING THE MACHINE

States the requirements for operating the machine, including licenses.

ORDERING PARTS AND SERVICE

Provides information on ordering parts and service, including necessary serial numbers.

1. SAFETY PRECAUTIONS

1.1 WARNING LABELS

Details the types, purpose, and maintenance of warning labels on the machine.

1.2 PRE-START SAFETY

Covers safety measures and rules to follow before starting machine operations.

1.3 SECURE VISIBILITY

Provides instructions and precautions for ensuring adequate visibility while operating the machine.

1.4 PROHIBITED WORKS

Lists specific machine operations that are forbidden due to safety risks or potential damage.

1.5 PRECAUTIONS FOR OPERATIONS

Offers essential safety guidelines for various operational phases and conditions.

1.6 PRECAUTIONS OF INSPECTION & MAINTENANCE

Outlines crucial safety measures to be followed during machine inspection and maintenance.

1.7 HANDLING THE BATTERY

Provides safety instructions for handling, charging, and disposing of batteries.

1.8 HANDLING OF THE ACCUMULATOR OR GAS SPRING

Details safe handling procedures for accumulators and gas springs to prevent injury.

1.9 END OF WORK SHIFT SAFETY

Lists essential safety procedures to be performed at the end of each work shift.

1.10 TOWING THE MACHINE

Explains the correct and safe procedures for towing the machine, including required equipment.

2. MACHINE FAMILIARIZATION

2.1 BASIC COMPONENTS OF THE MACHINE

Identifies and labels the main external components of the machine with a diagram.

2.2 OPERATOR CAB NOMENCLATURE

Details the layout and identification of controls and components within the operator's cab.

2.3 COMPONENT & CONTROLS NOMENCLATURE

Provides a detailed breakdown and explanation of machine components and controls.

2.3.2 LOCATION OF SWITCHES AND METERS

Illustrates the positions of various switches and meters within the operator's cab.

2.3.3 LEVERS AND PEDALS

Explains the function of control levers and pedals used for machine operation.

2.3.4 FUSES & RELAY BOX

Details the location and procedure for replacing fuses and accessing the relay box.

2.3.5 FUSIBLE LINK (FOR STARTER)

Explains the function and replacement procedure for the fusible link for the starter.

2.3.6 MECHATRO-CONTROLLER (CPU), ENGINE CONTROLLER (ECU)

Identifies the location of the mechatro-controller and engine controller.

2.3.7 HANDLING OF RADIO

Provides instructions on operating the radio, including power control and display settings.

2.3.8 AIR CONDITIONER

Explains the function and operation of the air conditioner system and its controls.

2.3.9 HANDLING OF SEAT BELT

Explains how to properly fasten and unfasten the seat belt for safety.

2.3.10 OPERATOR SEAT

Details the various adjustment mechanisms for the operator's seat for comfort and safety.

2.3.11 ARM REST ADJUSTMENT

Explains how to adjust the height and position of the right and left armrests.

2.3.12 ADJUSTMENT OF CONTROL LEVER

Details how to adjust the height of the control stand for comfortable operation.

2.3.13 OPERATOR CAB

Covers the operation and locking mechanisms of the operator cab doors and windows.

2.3.14 EMERGENCY ESCAPE FROM CAB

Provides instructions on how to safely escape from the operator cab in an emergency.

2.3.15 OTHER EQUIPMENT (ACCESSORY)

Describes additional equipment like grease gun holder and cup holder.

3. MACHINE OPERATION

3.1 MACHINE OPERATION

Provides general instructions and cautions for operating the machine safely.

3.1.1 EVERYDAY CHECK-UP

Outlines daily inspection procedures to perform before starting the engine.

3.1.2 CHECKING BEFORE STARTING ENGINE

Details essential checks for coolant, oil, and fuel levels before engine startup.

3.1.3 ADJUSTING OPERATOR SEAT

Guides on how to adjust the operator seat for optimal comfort and control access.

3.1.4 ADJUSTING MIRROR

Explains how to adjust mirrors for maximum visibility and to reduce blind spots.

3.1.5 CHECKING FUNCTION OF GAUGE CLUSTER

Details how to verify the proper functioning of the gauge cluster and warning displays.

3.1.6 CHECKING WORK LIGHT

Outlines the procedure for checking the functionality of the machine's work lights.

3.1.7 STARTING ENGINE

Provides step-by-step instructions for starting the engine safely.

3.1.8 STOPPING MACHINE ENGINE

Details the correct procedure for stopping the machine's engine to prevent damage.

3.1.9 INSPECTION AFTER STARTING ENGINE

Outlines the checks to perform after starting the engine to ensure safe operation.

3.1.10 MACHINE WARMING-UP

Explains the importance and procedure for warming up the engine and hydraulic oil.

3.1.11 SELECTION OF WORK MODE AND SWITCHING OF THE ATTACHMENT MODE

Guides on selecting work modes and switching attachment modes for optimal performance.

3.1.12 CONTROLS DECAL

Explains the operating pattern decals and their function for controlling the machine.

3.1.13 MACHINE OPERATION

Provides general instructions and cautions for operating the machine safely.

3.1.14 PRACTICES TO IMPROVE EFFICIENCY

Offers tips for improving machine efficiency during operation, such as using arm action.

3.1.15 FLAGMAN HAND SIGNALS

Illustrates common hand signals used by flagmen for excavator operation.

3.1.16 PARKING THE MACHINE

Provides instructions and safety precautions for properly parking the machine.

3.1.17 PRECAUTIONS AFTER OPERATION

Outlines the necessary procedures and checks to perform after operating the machine.

3.1.18 MACHINE OPERATION IN ADVERSE WEATHER CONDITIONS

Offers guidance on operating the machine in adverse weather conditions.

3.2 MACHINE STORAGE PROCEDURES

Details procedures for storing the machine to prevent performance degradation.

4. MAINTENANCE

4.1 GENERAL INFORMATION

Offers general guidance and recommendations for performing machine maintenance and inspections.

4.2 GENERAL SAFETY & PRECAUTIONS

Outlines essential safety rules and precautions to be followed during all maintenance activities.

4.3 DIESEL PARTICULATE FILTER (DPF)

Covers the handling, operation, and maintenance of the Diesel Particulate Filter (DPF) system.

4.4 LUBRICANT, FUEL & COOLANT SPECIFICATIONS

Specifies the types and grades of lubricants, fuels, and coolants for the machine.

4.5 USE OF BIO-DEGRADABLE OILS

Provides information on the use and precautions for biodegradable oils.

4.6 MAINTENANCE PARTS

Lists recommended replacement parts and their intervals for routine maintenance.

4.7 TORQUE VALUES FOR SPECIFIED

Provides torque specifications for various bolts and nuts used in the machine.

4.8 TORQUE SPECIFICATIONS FOR BOLTS & NUTS

Details torque values for fasteners to ensure proper tightening and prevent damage.

4.9 TORQUE SPECIFICATIONS FOR JOINTS & HYDRAULIC HOSES

Lists torque specifications for hydraulic system connections, joints, and hoses.

4.10 INSPECTION & MAINTENANCE CHART

Presents a comprehensive chart of inspection and maintenance intervals based on operating hours.

4.11 WHEN REQUIRED

Outlines maintenance tasks that should be performed based on specific conditions or requirements.

4.12 PRE-START (EVERY 8 HOURS) INSPECTION & MAINTENANCE

Details the daily inspection and maintenance checks required before operating the machine.

4.13 50 HOUR (WEEKLY) INSPECTION & MAINTENANCE PROCEDURES

Outlines weekly inspection and maintenance tasks for the machine.

4.14 120 HOUR INSPECTION & MAINTENANCE PROCEDURE

Details the maintenance procedures to be performed every 120 hours of operation.

4.15 250 HOUR (3-MONTH) INSPECTION & MAINTENANCE PROCEDURE

Outlines the maintenance tasks required every 250 hours or three months.

4.16 500 HOUR INSPECTION & MAINTENANCE PROCEDURES

Details the maintenance procedures to be performed every 500 hours of operation.

4.17 1000 HOUR (12-MONTH) INSPECTION & MAINTENANCE PROCEDURES

Outlines the maintenance tasks required every 1000 hours or 12 months.

4.18 1500 HOUR INSPECTION & MAINTENANCE PROCEDURES

Details the maintenance procedures to be performed every 1500 hours.

4.19 2000 HOUR INSPECTION & MAINTENANCE PROCEDURES

Outlines the maintenance tasks required every 2000 hours of operation.

4.20 5000 HOUR INSPECTION & MAINTENANCE PROCEDURE

Details the maintenance procedures to be performed every 5000 hours of operation.

5. TRANSPORTATION

5.1 GROUND TRANSPORTATION

Details machine preparation and procedures for safe ground transportation.

5.2 LOADING/UNLOADING THE MACHINE

Explains the safe procedures for loading and unloading the machine onto transport.

5.3 LIFTING MACHINE

Provides instructions for safely lifting the machine using appropriate equipment.

5.4 INSTALLATION AND REMOVAL OF THE MIRROR

Guides on installing and removing mirrors, referencing visibility section.

6. SPECIFICATIONS

6.1 GENERAL SPECIFICATIONS

Provides key specifications for the standard machine configuration.

6.2 SHOE TYPES

Details different types of grouser shoes and their specifications.

6.3 WORKING RANGES

Shows the working ranges for backhoe and face shovel attachments.

6.4 BUCKET AND ARM COMBINATIONS

Outlines compatible bucket and arm combinations for optimal machine performance.

7. OPTIONAL EQUIPMENT

7.1 OPERATION OF HYDRAULIC BREAKER AND NIBBLER

Covers selection, operation, and precautions for hydraulic breakers and nibblers.

7.2 ATTACHMENT MODE SELECTION AND SELECTOR VALVE

Explains how to select attachment modes and operate the selector valve.

7.3 SETTING STOP VALVE

Details the procedure for setting the stop valve for hydraulic oil flow.

7.4 FLOW RATE CONTROL

Explains how to control the flow rate of the service circuit.

7.5 OPERATION OF HYDRAULIC BREAKER AND NIBBLER (FOR 1 PEDAL TYPE)

Guides the operation of hydraulic breakers and nibblers using a 1-pedal control.

7.6 PROPORTIONAL HAND CONTROL (EXTRA, NIBBLER AND BREAKER)

Describes the operation of proportional hand controls for attachments.

7.7 PROPORTIONAL HAND CONTROL (NIBBLER AND BREAKER)

Explains the operation of proportional hand controls for nibbler and breaker.

7.8 PERIODIC INSPECTION AND MAINTENANCE

Outlines periodic inspection and maintenance intervals for optional equipment.

7.9 PRECAUTION TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFACTURES

Offers precautions for using breakers from different manufacturers.

7.10 ROTARY MULTI CONTROL VALVE (ISO AND BHL PATTERN)

Explains the ISO and BHL control patterns for the rotary multi-control valve.

7.11 OPERATION OF DOZER BLADE

Details the operation and prohibited work for the dozer blade attachment.

8. SPECIAL PROCEDURES

8.1 GENERAL

Provides general warnings and technician requirements for special procedures.

8.2 RELEASING TRAVEL MOTOR BRAKES

Details the procedure and tools required to release travel motor brakes.

8.3 RELEASING SWING BRAKE

Explains the procedure for manually releasing the swing brake, especially when the engine fails.

8.4 LOWERING ATTACHMENT WHEN SUDDEN ENGINE FAILURE OCCURS

Provides instructions on how to lower the attachment safely if the engine fails suddenly.

8.5 HYDRAULIC TANK PRESSURE

Explains how to release air pressure remaining in the hydraulic tank.

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