Kohler KDW 2204 - 6 Disassembly;Reassembly; Recommendations For Disassembling And Assembling; Recommendations For Overhauls And Tuning

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DISASSEMBLY/REASSEMBLY
RECOMMENDATIONS FOR DISASSEMBLING AND ASSEMBLING
RECOMMENDATIONS FOR OVERHAULS AND TUNING
Important
To locate specic topics, the reader should refer to the index.
– Beforeanyintervention,theoperatorshouldlayoutallequipmentandtoolsinsuchawayastoenablehimtocarryoutoperations
correctlyandsafely.
– Theoperatormustcomplywiththespecicmeasuresdescribedinordertoavoiderrorsthatmightcausedamagetotheengine.
– Beforecarryingoutanyoperation,cleantheassembliesand/orcomponentsthoroughlyandeliminateanydepositsorresidual
material.
– Washthecomponentswithspecialdetergentanddonotusesteamorhotwater.
– Donotuseammableproducts(petrol,diesel,etc.)todegreaseorwashcomponents.Usespecialproducts.
– Dryallwashedsurfacesandcomponentsthoroughlywithajetofairorspecialclothsbeforereassemblingthem.
– Applyalayeroflubricantoverallsurfacestoprotectthemagainstoxidation.
– Checkallcomponentsforintactness,wearandtear,seizure,cracksand/orfaultstobesurethattheengineisingoodworking
condition.
– Somemechanicalpartsmustbereplaceden bloc,togetherwiththeircoupledparts(e.g.valveguide/valveetc.)asspecied
inthesparepartscatalogue.
Danger - Attention
During repair operations, when using compressed air, wear eye protection.
Workshop Manual KDW 1603_2204_2204/T _ cod. ED0053029180 - 1° ed_rev. 00
Important
To locate specic topics, the reader should refer to the index.
– Besidesdisassemblyandreassemblyoperationsthischapteralsoincludescheckingandsettingspecications,dimensions,
repairandoperatinginstructions.
– AlwaysuseoriginalKOHLERsparepartsforproperrepairoperations.
– Theoperatormustwash,cleananddrycomponentsandassembliesbeforeinstallingthem.
– Theoperatormustmakesurethatthecontactsurfacesareintact,lubricatethecouplingpartsandprotectthosethatareprone
tooxidation.
– Beforeanyintervention,theoperatorshouldlayoutallequipmentandtoolsinsuchawayastoenablehimtocarryoutoperations
correctlyandsafely.
–  Forsafetyandconvenience,youareadvisedtoplacetheengineonaspecialrotatingstandforengineoverhauls.
– Beforeproceedingwithoperations,makesurethatappropriatesafetyconditionsareinplace,inordertosafeguardtheoperator
andanypersonsinvolved.
– Inordertoxassembliesand/orcomponentssecurely,theoperatormusttightenthefasteningpartsinacriss-crossoralternating
pattern.
– Assembliesand/orcomponentswithaspecictighteningtorquemustinitiallybefastenedatalevellowerthantheassigned
value,andthensubsequentlytightenedtothenaltorque.