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General| Brand | Komatsu Utility |
|---|---|
| Model | GALEO PC20MR-2 |
| Category | Industrial Equipment |
| Language | English |
Provides an overview of the manual's purpose, content, and importance for machine operation and maintenance.
Details critical safety information, including signal words (DANGER, WARNING, CAUTION) and their meanings.
Covers intended uses, improper uses, and main characteristics of Komatsu machines.
Explains the initial running-in procedure and defines directional terms for machine operation.
Details the location and importance of machine serial and product identification numbers (PIN).
Specifies the location of serial numbers for the engine, travel reduction gear, and swing reduction gear.
Indicates the location of the cab serial number and provides space for dealer contact details.
Illustrates the positions of safety plates on the machine and emphasizes maintaining their legibility.
Explains the meaning of various warning and danger pictograms used on machine safety plates.
Details noise levels inside and outside the cab, and the vibrations experienced by the operator.
Outlines fundamental safety rules for machine usage and maintenance by trained personnel.
Emphasizes the importance of correctly positioned safety devices and guards for preventing injury.
Specifies necessary clothing, goggles, gloves, and hearing protection for safe operation and maintenance.
Provides a sequence of actions to ensure the machine is in a safe state before leaving the operator's seat.
Details precautions related to fuel and oil handling, and avoiding burns from hot engine components.
Advises on safely handling asbestos powder and avoiding damage from work equipment misuse.
Covers work site safety checks, fire prevention, and cab precautions before starting the engine.
Provides essential guidelines for starting the engine, checking direction, and moving the machine safely.
Details safe practices for moving the machine on slopes and working in inclined conditions.
Advises on electrical safety near overhead lines and maintaining visibility in various conditions.
Explains how to safely park the machine on firm ground or slopes and precautions for loose ground.
Covers procedures for loading, unloading, and transporting the machine safely on trailers.
Details risks associated with batteries and provides instructions for safe connection of booster cables.
Outlines necessary precautions and procedures when removing the machine or its components.
Covers safety aspects related to warning plates, tools, personnel, and equipment during maintenance.
Details procedures for cleaning the machine, working under it, and handling specific equipment.
Addresses engine use during maintenance, critical parts replacement, and engine shutdown procedures.
Covers safe practices for topping up fuel/oil, checking coolant, using lamps, and battery/alternator precautions.
Highlights safety measures for handling high-pressure oil and performing maintenance at high temperatures.
Details safety precautions for hydraulic accumulators and adjusting track tension with high-pressure grease.
Covers safety related to cooling fan belts, waste disposal, compressed air use, and biodegradable oil.
Provides an overall view of the machine's components and their labels for identification.
Explains the function and operation of various controls, gauges, and monitoring systems.
Critical warnings for engine oil pressure, charge level, and pre-heating status.
Displays for engine temperature, fuel level, and service meter tracking operating hours.
Warning lights indicating specific operational states or potential issues.
Switches for lamps and travel speed selection for operator control.
Operation of the starting switch, horn, lamps, and travel speed selector.
Details operation of safety levers, work equipment controls, travel levers, and attachment pedals.
Levers for locking controls and the cab floor to ensure safety during operation or maintenance.
Operation of windshield, sliding door, and emergency escape hammer for operator safety and comfort.
Procedures for opening, closing, and removing the front windshield.
Instructions for operating the cab's sliding door and window.
Location and use of the hammer for emergency exit from the cab.
Procedures for opening and closing various machine caps and covers using the ignition key.
Instructions for accessing and securing the engine rear and cooling covers.
Procedures for opening the tank cover and tilting the floor for maintenance.
Steps for opening and closing the tank cover securely.
Detailed steps for safely opening and tilting the machine floor.
Information on the location, capacity, and replacement of fuses.
Location of operation manual, tool box, grease gun holder, and ashtray.
Daily inspection routine covering machine exterior, work equipment, fluids, and safety features.
Essential checks for coolant level, engine oil, fuel, hydraulic oil, dust indicator, wirings, and horn.
Guidance on adjusting the operator's seat and levers for optimal comfort and control.
Instructions for proper seat belt fastening, adjustment, and periodic replacement for safety.
Steps to follow before starting the engine, including safety lock lever checks and indicator light tests.
Detailed procedures for starting the engine under normal and cold weather conditions.
Covers breaking in a new machine and performing warming-up operations before starting work.
Safe procedures for stopping the engine, including gradual cool-down and key removal.
Emphasizes safety before moving, checking surroundings, and confirming alarm functionality.
Instructions for preparing and safely moving the machine forward and backward.
Safe methods for stopping the machine, avoiding sudden stops and ensuring adequate space.
Guidance on steering using travel levers, including changing direction and counter-rotation turns.
Procedures for safely swinging the upper structure and applying the swing holding brake.
Details on operating the arm, swing, boom, bucket, boom swing, and blade controls.
Lists operations that must be avoided to prevent machine damage, injury, or instability.
Covers traveling over obstacles, folding work equipment, blade precautions, and traveling/working on slopes.
Provides methods for escaping mud and outlines common applications like backhoe and ditching work.
Step-by-step instructions for safely changing the bucket, including pin removal and lubrication.
Guidelines for parking the machine on level ground or slopes, and securing it with safety levers.
Covers checks after shutdown, daily inspection, and locking procedures for security.
Information on optimal use, warranty, prohibited works, and maintenance of rubber shoes.
Covers general rules for transporting the machine by trailer, including weight and dimension considerations.
Detailed steps and safety precautions for loading and unloading the machine onto a trailer.
Instructions for securing the machine on the trailer using blocks, chains, and safety levers.
Guidelines for lifting the machine using a crane, including operator qualifications and proper rigging.
Covers fuel, lubricants, coolant, and battery considerations for low temperatures.
Instructions for using the cab heater effectively in cold weather conditions.
Covers cleaning the machine after cold weather work and procedures for transitioning to warmer seasons.
Guidelines for preparing the machine for storage, during storage operations, and after storage.
Describes phenomena that are not failures, such as temporary speed drops or noises.
Provides instructions and warnings for safely towing the machine when it is stuck or needs to be moved.
Covers troubleshooting discharged batteries, removal/installation, charging safety, and booster cable use.
Addresses common electrical system problems like lamps, monitors, starting motor, and wiring issues.
Details potential issues related to chassis movement, pump noise, oil temperature, and engine indicators.
Covers problems related to exhaust gas color, combustion noise, and engine performance indicators.
Covers oil, filter, coolant handling, service meter reading, and welding instructions.
Details on avoiding dropped items, handling dusty jobsites, mixing lubricants, and hydraulic system bleeding.
Ensures all checks are performed after maintenance to prevent issues and ensure safety.
Provides guidelines for handling engine oil, fuel, and coolant, including KOWA oil analysis.
Details on using coolant, antifreeze, and recommended grease types and intervals.
Covers safe storage of oil/fuel, filter replacement intervals, and handling of filter elements.
Maintenance procedures for electrical systems and safe handling of hydraulic systems.
Lists common wear parts, their part numbers, quantities, and replacement frequencies.
Provides a comprehensive table of recommended fluids and capacities based on ambient temperature.
Details on using HEES synthetic biodegradable hydraulic oil and its compatibility.
Provides a table of specified tightening torques for various bolt sizes to ensure proper assembly.
Illustrates lubrication points on the machine and refers to lubricant tables for proper fluid selection.
Identifies critical parts requiring periodic replacement to ensure machine safety and prevent failures.
Provides a schedule for required maintenance tasks based on operating hours and time intervals.
Specifies maintenance intervals for hydraulic oil and filters, particularly when using a hydraulic breaker.
Steps for checking, cleaning, or replacing the air cleaner element to maintain engine performance.
Procedure for cleaning the cooling system and changing the coolant, including mixing ratios.
Instructions for checking and maintaining the battery electrolyte level for optimal performance and safety.
Procedures for cleaning the fuel filter with a water separator and draining the fuel tank.
Guidance on checking and adjusting track tension for both steel and rubber shoe configurations.
Procedures for checking lug height, steel cord cuts, core separations, tension, and cracks in rubber shoes.
Step-by-step instructions for safely removing and installing rubber shoes, including tension adjustment.
Procedure for checking and adding window washer fluid, including mixture ratios for different temperatures.
Steps for bleeding air from hydraulic cylinders and attachments after piping connections or repairs.
Details lubrication of swing components and work equipment, and engine oil/filter replacement.
Procedures for changing the fuel filter element and changing oil in the final drive case.
Instructions for checking engine valve clearance and inspecting the alternator and starting motor.
Procedure for changing hydraulic oil and cleaning the hydraulic tank strainer.
Lists key specifications including operating weight, dimensions, engine details, and travel speeds.
Details the machine's working ranges, such as digging reach, depth, and dumping height.
Provides lifting capacity charts for machines equipped with a canopy, showing load limits at various radii.
Provides lifting capacity charts for machines equipped with a cab, showing load limits at various radii.
Covers safety guidelines for installing and using authorized attachments and options.
Emphasizes safety precautions and potential risks associated with installing long or heavy work equipment.
Lists characteristics of optional equipment such as buckets, hammers, and drills, including weight and dimensions.
Identifies locations of the quick coupler, selector valve, and attachment control pedals.
Details on connecting hydraulic circuits for attachments and bleeding air from the system.
Instructions for operating attachments like breakers and crushers, including safety precautions.
Guidelines for storing the machine with attachments when not in use for extended periods.
Instructions for using a hydraulic breaker, including main applications and prohibited works.
Details on proper impact techniques, chisel alignment, and avoiding damaging operations.
Guidance on the correct posture and method for greasing the hydraulic breaker.
