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Komatsu Utility WA180-3 User Manual

Komatsu Utility WA180-3
215 pages
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Table of Contents

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Komatsu Utility WA180-3 Specifications

General IconGeneral
Engine ModelKomatsu S4D95LE-3
Net Power46 kW / 62 hp
Operating Weight6850 kg / 15, 100 lbs
TransmissionHydrostatic
Breakout Force57.8 kN / 13, 000 lbs
Bucket Capacity1.0 m3 - 1.4 m3 / 1.3 yd3 - 1.8 yd3
Bucket Capacity, heaped1.5 m³ (1.96 yd³)

Summary

Safety Information

6. General Precautions

Outlines essential safety rules and precautions for operators and personnel.

Clothing and Personal Protective Items

Advises on appropriate clothing and personal protective equipment for safety.

Mounting and Dismounting

Provides crucial safety instructions for safely getting on and off the machine.

Fire Prevention for Fuel and Oil

Details measures to prevent fires related to fuel and oil handling.

Precautions When Handling at High Temperatures

Warns about hazards associated with handling hot fluids and components.

Crushing or Cutting Prevention

Warns against hazards related to moving parts and potential crushing injuries.

Precautions When Using ROPS

Explains the importance and proper use of the ROPS (Roll Over Protective Structure).

Precaution When Handling Accumulator

Provides specific safety instructions for handling accumulators due to high-pressure gas.

7. Precautions During Operation

Covers safety measures to be taken before and during machine operation.

7.1 Before Starting Engine

Details safety checks and considerations before starting the engine.

When Starting Engine

Comprehensive safety checks and procedures for starting the engine.

7.2 After Starting Engine

Post-start checks and precautions for safe operation.

Precautions When Traveling

Essential safety guidelines for traveling with the machine.

Traveling on Slopes

Specific safety instructions for operating the machine on slopes.

Do Not Go Close to High-Voltage Cables

Critical safety warnings about high-voltage cables.

Parking the Machine

Detailed instructions for safely parking the machine.

7.3 Transportation

Safety procedures for transporting the machine.

7.4 Battery

Safety precautions and hazards associated with the machine's battery.

Starting with Booster Cables

Detailed instructions and safety precautions for starting with booster cables.

Charging Battery

Critical safety guidelines for charging the machine's battery.

7.5 Towing

Comprehensive safety instructions and procedures for towing the machine.

8. Precautions for Maintenance

General safety guidelines to follow before and during maintenance.

8.1 Before Carrying Out Maintenance

Safety steps to take before starting maintenance.

Stop Engine Before Carrying Out Inspection and Maintenance

Emphasizes stopping the engine before maintenance.

Work Equipment Support

Instructions for safely supporting raised work equipment.

Periodic Replacement of Safety Critical Parts

Highlights the importance of replacing safety-critical components.

Prevention of Fire

Safety measures to prevent fires during maintenance.

8.2 During Maintenance

Safety precautions to be observed while maintenance is performed.

Precaution High Pressure Oil

Critical warnings about high-pressure oil systems.

Precautions When Carrying Out Maintenance at High Temperature or High Pressure

Safety measures for maintenance on hot or pressurized components.

Tire Maintenance

Safety considerations for tire maintenance.

8.3 Tires

Detailed information on safe tire handling and maintenance.

Storing Tires After Removal

Safety guidelines for storing removed tires.

9. Position for Attaching Safety Labels

Illustrates the locations where safety labels should be applied.

Precautions for Safety Lock Lever

Specific warnings about the safe use of the safety lock lever.

Precaution When Traveling in Reverse

Safety measures to take when traveling in reverse.

Precautions for Parking Brake

Safety advice regarding the proper use of the parking brake.

Do Not Enter

Warning about crush hazards.

Precautions When Oil is at High Temperature

Warnings about handling hot oil.

Precautions When Handling Battery Cable

Safety measures for handling battery cables.

Operation Guide

10. General View

Provides an overview of the machine's main components.

10.1 General View of Machine

Diagram labeling the main external parts of the wheel loader.

10.2 General View of Controls and Gauges

Identifies and explains the various controls and gauges on the machine's dashboard.

11. Explanation of Components

Explains the function and display of various meters and lamps on the instrument panel.

11.1 Meter, Lamps

Detailed explanation of each meter and indicator lamp on the instrument panel.

11.2 Switches

Explains the function of various switches on the machine.

11.3 Control Levers, Pedal

Explains the function of various control levers and pedals.

1. Speed Control Lever

Details how to operate the speed control lever for transmission speeds.

4. Safety Lock Lever

Crucial safety instructions for locking control levers to prevent accidental movement.

12. Check Before Starting Engine

Essential checks to perform before starting the engine.

12.1 Walk Around Check

Detailed instructions for a walk-around check of the machine.

12.5 Starting Engine

Step-by-step procedure for starting the engine.

12.7 Moving Machine Off

Detailed steps for safely moving the machine from a stationary position.

12.11 Stopping Machine

Step-by-step instructions for safely stopping the machine.

12.16 Parking Machine

Detailed steps for safely parking the machine.

Maintenance Procedures

17. Guides to Maintenance

General guidelines and important considerations for performing maintenance.

18. Outlines of Service

General recommendations for service parts, oils, and lubricants.

18.1 Outline of Oil, Fuel, Coolant

Overview of the types and properties of oils, fuel, and coolant used.

18.1.1 Oil

Detailed information about engine and work equipment oils, their properties, and maintenance.

18.1.2 Fuel

Information on fuel specifications and handling.

18.1.3 Coolant

Detailed information on coolant specifications, selection, and maintenance for engine longevity.

19. Wear Parts List

Lists wear parts that require periodic replacement.

20. Use of Fuel, Coolant and Lubricants According to Ambient Temperature

Guide to selecting appropriate fuels, coolants, and lubricants based on ambient temperature.

20.1 Engine Oil Specifications

Detailed specifications and recommendations for engine oil.

20.2 Diesel Fuel Specifications

Specifications and important handling notes for diesel fuel.

20.3 Coolant Specifications

Detailed specifications and recommendations for engine coolant selection and maintenance.

21. Standard Tightening Torque for Bolts and Nuts

Provides a list of standard torque values for bolts and nuts.

21.1 Introduction of Necessary Tools

Lists essential tools needed for maintenance.

22. Periodic Replacement of Safety Critical Parts

Explains the importance and schedule for replacing safety-critical components.

23. Maintenance Schedule Chart

A comprehensive schedule outlining maintenance tasks and their frequencies.

23.1 Maintenance Schedule Chart

The actual maintenance schedule table with service items and page references.

24. Service Procedures

Detailed procedures for performing various maintenance tasks.

24.1 Initial 250 Hours Service

Maintenance tasks to be performed after the first 250 hours of operation.

24.2 When Required

Maintenance procedures that are performed as needed.

24.2.1 Check, Clean or Replace Air Cleaner Element

Steps for checking, cleaning, or replacing the air cleaner element.

24.5 Every 100 Hours Service

Maintenance tasks to be performed every 100 hours.

24.5.1 Check Oil Level in Hydraulic Tank, Add Oil

Procedure for checking and adding hydraulic oil.

24.6 Every 250 Hours Service

Maintenance tasks to be performed every 250 hours.

24.6.1 Change Oil in Engine Oil Pan and Replace Engine Oil Filter

Procedure for changing engine oil and replacing the oil filter.

24.7 Every 500 Hours Service

Maintenance tasks to be performed every 500 hours.

24.7.1 Replace Fuel Filters

Procedure for replacing the fuel filters.

24.8 Every 1000 Hours Service

Maintenance tasks to be performed every 1000 hours.

24.8.1 Change Oil in Transmission Case, Clean Strainer

Procedure for changing transmission oil and cleaning the strainer.

24.9 Every 2000 Hours Service

Maintenance tasks to be performed every 2000 hours.

24.9.1 Cooling System, Replace Coolant and Flush the System

Procedure for flushing and replacing the engine coolant.

Specifications

25. Specifications

Detailed specifications for the WA180-3 wheel loader.

Performance

Performance data including bucket capacity and travel speeds.

Engine

Specifications related to the engine, starter, alternator, and battery.

Options and Attachments

26. Available Attachments

Lists various attachments available for the wheel loader.

27. Heater and Air Conditioning (If Equipped)

Information on the operation of the heater and air conditioning system.

27.1 General Location and Function of Control Panel

Explains the controls and functions of the heater and air conditioning panel.

28. Handling E.C.S.S. (Electronic Controlled Suspension System)

Information on the operation and safety of the Electronic Controlled Suspension System.

28.3 Precautions When Operating E.C.S.S.

Critical safety precautions to follow when operating the E.C.S.S. system.

28.4 Precautions When Handling Accumulator

Safety warnings and handling procedures for the accumulator.

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