82E-5 – 98E-5 SERIES 00-9
HOW TO READ THIS MANUAL
HOW TO READ THIS MANUAL
1. Range of Operation Explanation
This manual explains the troubleshooting, installation/removal, replacement, disassemble/reassembly,
inspection, adjustment and adjusting operation procedures for the 82E-5 to 98E-5 series engines with direct
injection system.
Refer to the shop manual for each of the fuel injection pump, governor, starting motor and alternator except
for their installation.
2. How to Read the Explanations
• An exploded view, sectional views, a system diagram, etc. are shown at the beginning of each section
as required for easy understanding of the mounted states of the components.
• For the removal/installation of each part, the procedure is shown with the procedural step No. in the il-
lustration.
• Precautions and key points for disassembly and reassembly of parts are described as points. In the
explanation for each point, detailed operation method, information, standard and precautions are de-
scribed.
Description Example
The job contents are described in the disassembly procedure for Nos. not shown in the illustration.
• Disassembly procedure
1) Follow steps (1) to (15) of the cylinder head disassembly procedure.
2) Remove the cooling water pump.
3) Remove the crankshaft pulley. (Point 1)
i
ii
i Operation point to be explained on a later page.
• Operation points
Disassemble: Service point for removal
Reassemble: Service point for installation
Disassemble-Reassemble: Service point required in both removal and installation.