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Komatsu Galeo PC27MR-2 User Manual

Komatsu Galeo PC27MR-2
261 pages
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Table of Contents

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Komatsu Galeo PC27MR-2 Specifications

General IconGeneral
BrandKomatsu
ModelGaleo PC27MR-2
CategoryExcavators
LanguageEnglish

Summary

SAFETY INFORMATION

Signal words

Explains signal words (DANGER, WARNING, CAUTION) used to indicate hazard levels.

SAFETY

SAFETY INFORMATION

Details about general safety precautions and information.

SAFETY LABELS

Details about the warning signs and safety labels used on the machine.

LOCATION OF SAFETY LABELS

Diagrams showing the locations of safety labels on the machine.

SAFETY MACHINE OPERATION

Procedures and safety precautions for operating the machine.

SAFETY RULES

Fundamental rules for safe operation and maintenance by authorized personnel.

WORKING WEAR AND PERSONAL PROTECTIVE ITEMS

Guidelines on appropriate work wear and personal protective equipment (PPE).

FIRE EXTINGUISHER AND FIRST AID KIT

Preparation and availability of fire extinguishers and first aid kits.

LEAVING OPERATOR'S SEAT WITH LOCK

Critical procedure for locking controls before leaving the operator's seat.

FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION

Protecting the operator from falling or flying objects entering the cab.

CAUTIONS RELATED TO ROPS (ROLLOVER PROTECTION SYSTEM)

Important safety guidelines and warnings concerning the ROPS.

DISTANCE TO HIGH VOLTAGE CABLES

Critical safety guidelines for working near high-voltage power lines.

EMERGENCY EXIT FROM OPERATOR'S CAB

Instructions for using the emergency escape hammer and exiting the cab.

OPERATION

CONTROLS AND GAUGES

Identification and function of the machine's controls and gauges.

DETAILED CONTROLS AND GAUGES

Detailed explanation of the machine's controls and gauges.

Emergency Monitors

Explanation of warning lights and buzzers indicating potential problems.

CONTROL LEVERS AND PEDALS

Identification and function of all control levers and pedals.

Lock Lever

Operation and safety of the lock lever for controlling movement.

Work Equipment Control Lever

Operation of control levers for arm, swing, and boom.

Travel Levers (with Pedals)

Operation of travel levers and pedals for machine movement.

MACHINE OPERATIONS AND CONTROLS

Core procedures for operating and controlling the machine.

BEFORE STARTING ENGINE

Daily checks and preparations required before starting the engine.

Walk-around Checks

Detailed inspection procedures performed before starting the engine.

Seat Belt

Safety guidelines and procedures for using the seat belt.

Operations Before Starting Engine

Pre-start checks and procedures before operating the engine.

STARTING ENGINE

Procedures and safety precautions for starting the machine's engine.

Normal Starting

Standard procedure for starting the machine's engine.

STOPPING THE ENGINE

Correct procedures for safely stopping the machine's engine.

MACHINE OPERATION

General guidelines for operating the machine.

Moving Machine Forward

Procedure for moving the machine forward.

Moving Machine Backward

Procedure for moving the machine backward.

STEERING THE MACHINE

How to steer the machine using the travel levers.

SWINGING

Procedure for operating the machine's swing function.

WORK EQUIPMENT CONTROLS AND OPERATIONS

How to operate the machine's work equipment.

PROHIBITED OPERATIONS

Operations that must be avoided to prevent damage and ensure safety.

TRAVELING ON SLOPES

Critical safety precautions for traveling on slopes.

PARKING MACHINE

Safe procedures for parking the machine, including on slopes.

MACHINE INSPECTION AFTER DAILY WORK

Daily inspection tasks to be performed after completing work.

Prohibited Works

List of operations prohibited when using rubber shoes or road liners.

TROUBLES AND ACTIONS

Troubleshooting guide for various machine issues.

OTHER TROUBLE

Troubleshooting guide for various machine issues.

Engine

Troubleshooting common engine problems.

MAINTENANCE

MAINTENANCE INFORMATION

General information and guidelines for performing machine maintenance.

LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS

Specifications for lubricants, fuel, and coolant based on ambient temperature.

SAFETY CRITICAL PARTS

Information on safety-critical parts that require periodic replacement.

SAFETY CRITICAL PARTS LIST

List of safety-critical parts requiring periodic replacement.

MAINTENANCE SCHEDULE

Schedule outlining periodic maintenance tasks and intervals.

MAINTENANCE SCHEDULE CHART

Chart outlining periodic maintenance tasks and intervals.

MAINTENANCE PROCEDURE

Detailed procedures for performing maintenance tasks.

WHEN REQUIRED

Maintenance procedures that are performed as needed.

CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT

Procedure for checking, cleaning, and replacing the air cleaner element.

Air Cleaner Element - Clean/Replace

Step-by-step guide for cleaning or replacing the air cleaner element.

CLEAN INSIDE OF COOLING SYSTEM

Procedure for cleaning the cooling system and changing coolant.

CHECK LEVEL OF BATTERY ELECTROLYTE

Procedure for checking the battery electrolyte level.

REPLACE BUCKET TEETH

Procedure for replacing bucket teeth.

BLEEDING AIR FROM HYDRAULIC SYSTEM

Procedure for bleeding air from the hydraulic system.

CHECK BEFORE STARTING

Pre-operation checks list, referencing Operation section.

EVERY 500 HOURS MAINTENANCE

Scheduled maintenance tasks to be performed every 500 hours.

Lubricating Work Equipment

Lubrication points for the machine's work equipment.

CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE

Procedure for changing engine oil and filter cartridge.

REPLACE FUEL FILTER CARTRIDGE

Procedure for replacing the fuel filter cartridge.

EVERY 1000 HOURS MAINTENANCE

Scheduled maintenance tasks to be performed every 1000 hours.

REPLACE HYDRAULIC OIL FILTER ELEMENT

Procedure for replacing the hydraulic oil filter element.

CHANGE OIL IN FINAL DRIVE CASE

Procedure for changing oil in the final drive case.

EVERY 2000 HOURS MAINTENANCE

Scheduled maintenance tasks to be performed every 2000 hours.

CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER

Procedure for changing hydraulic oil and cleaning the strainer.

SPECIFICATIONS

SPECIFICATIONS (continued)

Table detailing working ranges and dimensional specifications.

ATTACHMENTS, OPTIONS

SAFETY FIRST

Emphasizes safety when installing non-Komatsu authorized attachments.

ATTACHMENT INSTALLATION

Safety precautions and procedures for installing attachments.

Bleeding Air

Procedure for bleeding air from the hydraulic system after connection.

ATTACHMENT OPERATIONS

Operating instructions for various attachments.

CONTROL PATTERN CHANGE PROCEDURE

Step-by-step guide to changing the machine's control pattern.

HYDRAULIC BREAKER

Instructions for using the hydraulic breaker attachment safely and effectively.

Prohibited Works

Operations that are prohibited to ensure machine life and safety with breaker.

HIGH-ALTITUDE SPECIFICATION MACHINE

MAINTENANCE PROCEDURE

Maintenance tasks for the high-altitude specification machine.

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