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Komatsu SAA6D114E-3 - Code [323;CA323] Injector No. 5 System Open;Short Error

Komatsu SAA6D114E-3
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SEN00459-01 40 Troubleshooting
38 114E-3 Series
E-22 Code [323/CA323] Injector No. 5 System Open/Short Error 1
Error code Failure code
Trouble Disconnection, short circuit in injector No. 5
323 CA323
Contents of
trouble
There is disconnection or short circuit in drive circuit of injector No. 5.
Action of con-
troller
None in particular.
Problem that
appears on
machine
There is irregular combustion or hunting.
Output drops.
Related infor-
mation
Method of reproducing failure code: Start engine.
Possible causes
and standard
value in normal
state
Causes Standard value in normal state/Remarks on troubleshooting
1 Defective injector No. 5
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
INJ CYL 5 & 6 (Male) Resistance
Between (3) – (4) Max. 2 z
Between (3) – chassis ground Min. 100 kz
2
Disconnection in wiring har-
ness (Disconnection in wiring
or defective contact in con-
nector)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (46) –
INJ CYL 5 & 6 (female) (3)
Resis-
tance
Max. 2 z
Wiring harness between J1 (female) (60) –
INJ CYL 5 & 6 (female) (4)
Resis-
tance
Max. 2 z
3
Ground fault in wiring har-
ness (Short circuit with GND
circuit)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (46) –
INJ CYL 5 & 6 (female) (3)
Resis-
tance
Max. 2 z
4
Short circuit in wiring harness
(With another wiring harness)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness among all pins between J1
(female) (46) – J1 (female) (With all connec-
tors of wiring harness disconnected)
Resis-
tance
Min.
100 kz
Wiring harness among all pins between J1
(female) (60) – J1 (female) (With all connec-
tors of wiring harness disconnected)
Resis-
tance
Min.
100 kz
5
Defective wiring harness
connector
Connecting parts among injector No. 5, engine wiring harness, and
engine controller are suspected. Inspect them directly.
Loose connector, broken lock, broken seal
Corrosive, bent, broken, forced-in, or extended pin
Humidity in connector, entry of dirt or dust, poor insulation
6
Defective injector or wiring
harness of another cylinder
If any other failure codes related to injector are displayed, carry out
troubleshooting for them first.
7 Defective engine controller
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
J1 (female) Resistance
Between (46) – (60) Max. 2 z
Between (46) – chassis ground Min. 100 kz

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