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Komatsu SAA6D114E-3 - Code [778;CA778] Eng. Bkup Speed Sensor Error

Komatsu SAA6D114E-3
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SEN00460-01 40 Troubleshooting
38 114E-3 Series
E-47 Code [778/CA778] Eng. Bkup Speed Sensor Error 1
Error code Failure code
Trouble Abnormality in engine Bkup speed sensor
778 CA778
Contents of
trouble
Abnormality is detected in signals of engine Bkup speed sensor.
Action of con-
troller
Controls with signals of Ne speed sensor.
Problem that
appears on
machine
Starting performance is poor
Output drops.
Related infor-
mation
Method of reproducing failure code: Start engine.
Possible causes
and standard
value in normal
state
Causes Standard value in normal state/Remarks on troubleshooting
1
Defective sensor power sup-
ply 2 system
If failure code [CA187] is indicated simultaneously, carry out trouble-
shooting for it first.
2
Defective engine Bkup speed
sensor
a Prepare with starting switch OFF, then turn starting switch ON and
carry out troubleshooting.
CAM SENSOR Voltage
Between (1) – (2) Power supply 4.75 – 5.25 V
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
3
Broken engine Bkup speed
sensor or defective clearance
Inspect engine Bkup speed sensor directly for breakage or clear-
ance.
4 Broken rotation sensing ring Inspect it for breakage directly.
5
Disconnection in wiring har-
ness (Disconnection in wiring
or defective contact in con-
nector)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (26) –
CAM SENSOR (female) (3)
Resis-
tance
Max. 10 z
6
Ground fault in wiring har-
ness (Short circuit with GND
circuit)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (26) –
CAM SENSOR (female) (3)
Resis-
tance
Min.
100 kz
7
Hot short (Short circuit with
5V, 24V circuit) in wiring har-
ness
a Prepare with starting switch OFF, then turn starting switch ON and
carry out troubleshooting.
Wiring harness between J1 (female) (26) –
CAM SENSOR (female) (3)
Voltage Max. 1 V
8
Short circuit in wiring harness
(With another wiring harness)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (26) –
CAM SENSOR (female) (3) and J1 (female)
(37) – CAM SENSOR (female) (1)
Resis-
tance
Min.
100 kz
Wiring harness between J1 (female) (26) –
CAM SENSOR (female) (3) and J1 (female)
(47) – CAM SENSOR (female) (2)
Resis-
tance
Min.
100 kz
9
Defective wiring harness
connector
Connecting parts among engine Bkup speed sensor, engine wiring
harness, and engine controller are suspected. Inspect them directly.
Loose connector, broken lock, broken seal
Corrosive, bent, broken, forced-in, or extended pin
Humidity in connector, entry of dirt or dust, poor insulation

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