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Komatsu WA180-3 User Manual

Komatsu WA180-3
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CEAM001302
Operation & Maintenance
Manual
WA180
-3
WA180L
-3
WHEEL LOADER
SERIAL NUMBERS WA180-3 A80001 and up
WA180L-3 54001 and up
ENGINE 6D102E-1
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
April 2016
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Komatsu WA180-3 Specifications

General IconGeneral
BrandKomatsu
ModelWA180-3
CategoryCompact Loader
LanguageEnglish

Summary

Introduction

Forward

Manual purpose and importance of reading for operation and maintenance.

Safety Information

Defines signal words for safety messages and graphics.

Introduction to Machine

Details intended use, features, and breaking in procedure for the machine.

Location of Plates and Serial Numbers

Identifies serial number plate locations and provides a recording table.

Safety

General Safety Precautions

Outlines rules, safety features, and unauthorized modifications.

Personal Protective Items and Clothing

Advises on appropriate attire and PPE for safe operation.

Mounting and Dismounting Safety

Provides safety instructions for getting on and off the machine.

Fire Prevention and High Temperature Hazards

Details fire prevention and hazards from hot fluids/pressure.

Asbestos Dust and Crushing Prevention

Covers asbestos dust hazards and pinch point dangers.

ROPS and Attachment Safety

Explains ROPS importance and safe use of attachments.

Accumulator Handling Precautions

Details safety measures for handling hydraulic accumulators.

Pre-Start and Walk Around Checks

Lists safety checks before starting and walk around procedures.

Operator's Cab and Visibility Safety

Covers cab checks, ventilation, and visibility for safe operation.

Engine Starting Safety

Provides critical steps and warnings for starting the engine safely.

Post-Start and Starting Off Safety

Covers post-start checks and precautions when beginning to move the machine.

Changing Direction Safety

Safety procedures for changing the machine's direction of travel.

Traveling Precautions

Essential safety guidelines for operating the machine while moving.

Travel on Slopes and Prohibited Operations

Safety precautions for slopes and lists forbidden operations.

Operation

Explanation of Components

Details meters, lamps, switches, and control levers.

Pre-Start Engine Checks

Lists walk-around checks and pre-start procedures.

Starting Engine Procedures

Covers normal, extended shutdown, and filter change starting procedures.

Work Operations

Describes various operations like digging, leveling, and loading.

Transportation Procedures

Details loading, unloading, and lifting the vehicle.

Cold Weather Operations

Provides precautions for low temperatures concerning fuel, coolant, and battery.

Long Term Storage

Outlines procedures for before, during, and after long-term storage.

Troubleshooting

Addresses issues like running out of fuel, towing, and battery discharge.

Maintenance

Maintenance Guides and Service Outlines

Introduces general guidance and outlines for oil, fuel, coolant, grease, filters.

Maintenance Schedule

Provides a chart for recommended maintenance intervals.

Initial and Required Service

Covers initial 250-hour service and tasks required as needed.

50, 100, 250 Hour Service

Lists tasks for 50, 100, and 250 hour intervals.

500, 1000 Hour Service

Lists tasks for 500 and 1000 hour intervals.

2000 Hour Service

Lists tasks for 2000 hour intervals, including coolant system flush.

Specifications and Attachments

Provides technical specifications and lists available attachments.

Heater, Air Conditioning, and E.C.S.S.

Details HVAC systems and E.C.S.S. operation and precautions.

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