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KONDIA FV1 User Manual

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VISUAL GUIDE MANUAL
DRO INSTALLATION
ON
KONDIA FV1 MILLING
MACHINE
Web-store : www.thedrostore.com
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KONDIA FV1 Specifications

General IconGeneral
BrandKONDIA
ModelFV1
CategoryPower Tool
LanguageEnglish

Summary

X Axis Installation

X1. Dismantle Reader Head Plastic

Remove 8 screws from the red plastic securing the reader head.

X2. Align Scale to Table Center

Position and roughly align the linear scale to the center of the machine table.

X3. Mark Scale Slot on Table

Align scale to table base and mark slot position using a scriber.

X4. Drill and Tap for Scale Mounting

Drill and tap holes at the center of the marked slot for scale attachment.

X5. Mount Scale to Table Base

Secure the scale to the table base using cap screws, ensuring alignment.

X6. Mark Slot at Other End

At the opposite end, use a scriber to mark the slot position.

X7. Drill and Tap Second Slot

Move scale away and drill/tap holes at the second marked slot.

X8. Loosely Mount Scale at Second End

Loosely mount scale with cap screws, aligning to table base.

X9. Move Table to Mechanical Stop

Position the X axis table to its mechanical or electrical stop.

X11. Check and Adjust Misalignment

Check misalignment, adjust height, and tighten screws (error < 0.020mm).

Y Axis Installation

Y7. Gauge Scale Height with Vernier Caliper

Measure scale height using Vernier caliper and lock it.

Y8. Align Scale for Parallelism

Use locked Vernier caliper to align scale parallel to machine slide.

Y19. Add Shim for Flatness

Insert shim to correct scale flatness and recheck dial gauge.

Y21. Check Scale Parallelism with Dial

Use dial gauge to verify scale parallelism.

Y22. Adjust Scale for Parallelism Error

Adjust scale to minimize parallelism error (< 0.020mm).

DRO Installation

D1. Decide DRO Arm Position

Determine optimal location for DRO arm and mark mounting holes.

D2. Drill and Tap DRO Arm Holes

Drill and tap the two marked holes for mounting the DRO arm.

D5. Install DRO Base

Mount the DRO base and tighten its four securing screws.

D7. Install DRO with Collet Holder

Mount DRO unit with collet holder plate and tighten bottom nut.

D8. Connect Cables

Connect power cable, scale connectors, and earth cable to the DRO unit.

D13. Connect Power Cables

Connect black (0V) and white (220V) cables; connect green to earth/ground.

D14. Power On and Check DRO

Turn on machine and DRO, verifying operation and scale readings.