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Kongsberg V series User Manual

Kongsberg V series
175 pages
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V-series
User Manual
05 - 2015

Table of Contents

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Kongsberg V series Specifications

General IconGeneral
BrandKongsberg
ModelV series
CategoryCutter
LanguageEnglish

Summary

1. Preface

2. Change Record

3. Welcome

4. Using this manual

4.1 Main Sections

Explains the structure and organization of the manual's content.

4.2 Name Styles and Symbols

Details conventions for names, styles, and symbols used throughout the manual.

4.3 Pictures and Illustrations

Describes how pictures and illustrations are used to convey information.

4.4 Local Languages

Notes the availability of the manual in multiple languages.

4.5 About XL-Guide dialogs

Provides guidance on interacting with XL-Guide dialog boxes.

5. Safety Regulations

5.1 Introduction

Introduces the safety standards and potential hazards associated with the XN table.

5.2 Responsibilities

Outlines the safety responsibilities of the manufacturer, customer, and operators.

5.3 Requirements to be met by Operators

Specifies the essential training and understanding required for system operators.

5.4 Definition of Use

Clarifies the intended use of the system and defines non-intended use.

5.5 Danger Zones

Identifies hazardous areas around moving parts, marked by specific floor markings.

5.6 Warning Sign Explanation

Explains the meaning and application of various warning signs used in the manual.

5.7 Safety devices

Details the various safety devices integrated into the machine for protection.

5.8 Protective Equipment

Recommends specific protective equipment for operators to ensure safety.

5.9 Procedures in case of Malfunctions

Describes the steps to follow in the event of system malfunctions.

5.10 Residual Risk, V-series

Highlights residual safety risks that users should be aware of despite safety measures.

6. System Description, V-series

6.1 Naming conventions

Defines terminology and naming conventions for machine components and axes.

6.2 Main Power Switch

Explains the function and operation of the main power switch.

6.3 Emergency Stop Button

Details the operation and switch positions of the emergency stop button.

6.4 DynaGuard

Describes the DynaGuard safety system and its function.

6.5 Operators Panel

Introduces the functions and buttons found on the operator's control panel.

6.6 Pressurized Air system

Explains the role and components of the pressurized air system.

6.7 Application programs available

Lists and briefly describes the application programs available with XL-Guide.

7. XL-Guide

7.1 The Graphical User Interface

Introduces the main elements of the XL-Guide Graphical User Interface (GUI).

7.2 The Main Menu

Details the functions and sub-menus accessible from the main menu.

7.3 The Main Toolbar functions

Describes the general functions available through the main toolbar.

7.4 File View

Explains the File View window and its purpose in managing job files.

7.5 File View toolbar

Covers the buttons and functions available in the File View toolbar.

7.6 The Job View

Describes the Job View window where designs are displayed for manipulation.

7.7 Job View toolbar

Details the various buttons and functions within the Job View toolbar.

7.8 Preview

Explains how to view job previews within the File View.

7.9 Status bar

Describes the status bar at the bottom of the GUI and its function.

7.10 Critical Warning Display

Explains the message box displayed for critical situations requiring operator action.

7.11 Message Display

Details the Message Display for additional troubleshooting information.

7.12 Position Display

Describes how to view table coordinates and positions within the system.

7.13 Accelerator Keys

Lists keyboard shortcuts for quick access to various functions.

8. Basic Operations

8.1 Introduction

Outlines the fundamental assumptions for running the machine and its procedures.

8.2 Power On Sequence

Provides a step-by-step guide for powering up the system and preparing for operation.

8.3 Reset Safety System

Explains how to reset the safety system after an interruption.

8.4 Power Off Sequence

Details the procedure for safely powering down the system.

8.5 Continue after Safety Break

Guides the user on how to resume operation after a safety system activation.

9. Prepare for a Job

9.1 Introduction

Sets the stage for job preparation, emphasizing safety and system readiness.

9.2 Job Setup

Explains Job Setup as a link between logical tool numbers and physical tools.

9.3 Board Setup

Describes how to position material and select board size for a job.

9.4 Open an input file

Details the methods for opening input files into the system.

9.5 Flute/Grain Direction

Explains how to set the correct flute or grain direction for the material.

9.6 Vacuum Section Selection

Guides on configuring vacuum sections for optimal material hold-down.

9.7 Speed Setting

Discusses specifying job speed settings for accuracy or speed.

9.8 Job Execution

Outlines the steps for checking and executing a prepared job.

9.9 Corrugated production

Refers to standard procedures for corrugated production without registration marks.

9.10 Folded Carton Production

Directs users to relevant sections for folded carton production.

9.11 Milling Production

Covers milling production procedures, recommending high quality mode.

9.12 Make a Pen Plot

Refers to standard procedures for creating a pen plot.

9.13 Work with X-pad

Explains how to work with the X-pad for measuring modes.

10. How To Procedures, Advanced

10.1 Cutting Thick Materials

Provides rules for preparing materials with thickness between 45-50 mm.

10.2 Hard Board Production

Outlines the procedure for preparing hard board materials.

10.3 Multi Pass Creasing or Milling

Explains how to achieve deeper crease patterns or mill thicker materials.

10.4 Jobs including Reverse Score

Describes how to add a crease line on the front side of a material.

10.5 Different Reference Point settings

Guides on defining or modifying reference point settings.

10.6 Change Tool in a Job

Illustrates solving tool combination limitations using multiple job setup files.

11. System Setup

11.1 Introduction

Explains functions and parameters essential for proper VL-system operation.

11.2 Table Speed

Discusses selecting operating modes and reducing speed for specific lines.

11.3 Table Acceleration

Details how to adjust the overall acceleration of the machine.

11.4 Jog Settings

Covers configuration of continuous and incremental jog movements.

11.5 Table Setup

Describes accessing table options for various settings.

11.6 Set Reference Point

Guides on establishing fixed and panel reference points for operations.

11.7 Set Ruler Position

Explains the necessity of exact ruler registration for proper table operation.

11.8 Set Table Top Reference

Details the calibration process for tool height reference.

11.9 Map Table Top Surface

Explains measuring the table top surface to create a map for cutting depth.

11.10 Register Table Size

Describes measuring the table dimensions for system registration.

11.11 Adjust X1 to X2 Angle

Guides on obtaining the correct angle between the X and Y axes.

11.12 Vacuum Control

Covers vacuum control modes, quick release, and settings for two pumps.

11.13 System Options

Explains access to system-wide options and settings.

11.14 Display Units

Describes how to select units for the GUI display.

11.15 Language

Explains how to select the display language for the GUI.

11.16 Input File

Details available input file formats and setup options.

11.17 Optimization

Covers functions for optimizing sequencing, tool use, geometry, and double cuts.

11.18 Vacuum Setup

Explains vacuum section configuration and usage of two vacuum pumps.

11.19 Park Position

Details functions for setting park positions from files or current locations.

11.20 Router Setup

Explains how to specify the COM port for router communication.

11.21 Display Color

Describes how to define colors for lines in Job Setup within Job View.

11.22 Board Size

Explains how to maintain and select available board sizes.

11.23 Change Flute/grain direction

Guides on altering the flute or grain direction for materials.

11.24 Transformations

Covers scaling and rotation of designs within the system.

11.25 Step and Repeat

Explains how to create multiple copies of a job and layout modes.

11.26 Counter setup dialog

Details the counter function for jobs executed on top of a matrix.

12. Reference Points and Coordinate System

12.1 Introduction

Explains that input file coordinates use the selected reference point as origin.

12.2 Select Job Setup files

Guides on selecting job setup files from a drop-down list.

12.3 Create and edit Job Setup files

Describes how to access the Job Setup dialogue for creation and editing.

12.4 Job Setup Parameters

Explains the various parameters within the Job Setup configuration.

12.5 Extended

Refers to extended setup options available for each line in Job Setup.

13. Job Setup

13.1 Introduction

Defines Job Setup as a table linking logical tools to physical tools and their behavior.

13.2 Select Job Setup files

Explains how to select a Job Setup file from the Job View drop-down list.

13.3 Create and edit Job Setup files

Details how to access the Job Setup dialogue for creating and editing files.

13.4 Job Setup Parameters

Describes parameters like depth unit, speed unit, tool selection, and depth settings.

13.5 Extended

Refers to extended setup options available for each line in Job Setup.

13.6 More

Indicates access to additional options via Job Setup -> More.

14. Job Layout

14.1 Introduction

Explains the system's ability to operate in Single or Multi Design Layout modes.

14.2 Multi design layout functions

Covers functions for positioning, rotating, and stepping designs in Multi Design mode.

14.3 Job Layout Setup

Guides on setting up snap functions, gap distances, and nudge steps.

15. Tool Configuration and Adjustment

15.1 Introduction

Introduces the Tool Configuration dialog for all tool settings and adjustments.

15.2 Adjust Active Tool

Explains how to execute tool adjustment wizards for calibration.

15.3 Lag Settings (for Rotating Tools)

Details the procedure for setting lag values for rotating tools.

15.4 Tool Height Calibration

Guides on calibrating tool height relative to the table top.

15.5 Rotation Adjustment (for Rotating tools)

Explains how to adjust angular offset for rotating tools.

15.6 Center Offset Adjustment

Details the process for adjusting the center offset of tools.

15.7 Manual adjustment of Center Offset and angle

Describes fine-tuning angle and center offset values manually.

15.8 Tool Offset

Explains adjusting the tool offset relative to the laser pointer.

15.9 Maintain Tool List (More...)

Covers functions for ignoring, deleting, or adding tools to the tool list.

16. Tooling System

16.1 Tool handling and care

Provides guidelines for handling and caring for precision tools.

16.2 Tool Inserts with built-in motor

Discusses tool inserts that feature a built-in motor.

16.3 Tool Heads available, overview

Offers an overview of available tool heads like FlexiHead and MultiCUT.

16.4 Tool Head mount / dismount

Explains the procedure for mounting and dismounting the tool head.

16.5 FlexiHead

Introduces the FlexiHead as a multi-purpose tool head.

16.6 MultiCUT

Details the MultiCUT special purpose tool head, including its components and operation.

16.7 Measuring Foot

Explains the three functions of the Measuring Foot.

16.8 Laser Pointer

Describes the Class II laser pointing device used for adjustments and job execution.

16.9 X-Pad

Covers the X-Pad measuring device, its calibration, and limitations.

16.10 i-cut camera

Details adjustments for the i-cut camera, including aperture and focus.

17. Tool inserts

17.1 Crease Tool

Introduces the Crease Tool as a multi-purpose tool for creasing.

17.2 Crease Tool, 60 mm

Describes the ΓΈ60 mm Crease Tool for avoiding liner cracking.

17.3 Static Knife

Explains the Static Knife as a multi-purpose tool for various knife blades.

17.4 Reciprocating Knife

Details the two models of the Reciprocating Knife tool.

17.5 Detachable Material Foot

Explains the mounting of the detachable material foot for hold down function.

17.6 MicroCut

Describes the MicroCut tool for applications requiring exact cutting depth.

17.7 Foam knife

Introduces the Foam Knife tool for cutting foam materials up to 1".

17.8 Bevel Knife

Describes the Bevel Knife for 45-degree angled cuts and setting cutting depth.

17.9 Bevel Knife U20

Introduces the Bevel Knife U20 for 20-degree angled cuts.

17.10 VI45 Knife Tool

Describes the VI45 Knife Tool and its knife adapter.

17.11 KissCut

Explains the KissCut tool for vinyl cutting and its pressure adjustments.

17.12 RotaCut

Describes the RotaCut tool for light materials and its adjustment procedures.

17.13 Rigid Material Knife

Introduces the Rigid Material Knife and its tool adjustment parameters.

17.14 RBI 90-16 (Rigid Board Insert)

Details the RBI 90-16 insert for rigid boards and its tool adjustment.

17.15 Drill tools

Covers various drill tools including Flexi Drill and Reboard Drill.

17.16 Ball Point Pen

Explains the Ball Point Pen tool for pen drawing and its adjustments.

17.17 Ink Tool

Covers Liquid Ink Tool and Fibertip Tool for ink drawing applications.

17.18 Braille tool

Introduces the Braille Tool for creating braille signage.

17.19 Vacuum hole cleaner

Explains the Vacuum hole cleaner tool for clearing dust from vacuum holes.

18. Maintenance

18.1 Daily maintenance

Outlines daily checks and cleaning procedures for the equipment.

18.2 Weekly maintenance

Details weekly cleaning and oiling of guide-ways and bearings.

18.3 Maintenance, external equipment

Refers to maintenance procedures for external equipment like PCs and compressors.

19. Fuse replacement

19.1 MPU fuses

Explains the location and replacement procedure for fuses in the Main Power Unit (MPU).

19.2 X1 fuses

Details the location and replacement of fuses for the X1 Amplifier.

19.3 X2 fuses

Covers the location and replacement of fuses for the X2 Amplifier.

19.4 Y/Z fuses

Explains the location and replacement of fuses for the Y and Z amplifiers.

19.5 Tool Rotation/Reciprocating knife fuses

Details the location and replacement of fuses related to tool rotation and reciprocating knives.

20. Vacuum Cleaner use

20.1 Vacuum Cleaner 25

Describes the components and container emptying procedure for Vacuum Cleaner 25.

20.2 Vacuum Cleaner Zefiro

Introduces the Zefiro vacuum cleaner, noting its filling level and filter shaking.

21. Install software

22. Frequently Asked Questions

22.1 Machine

Addresses common machine issues like no reaction, safety system reset, and servo errors.

22.2 Tools

Lists common tool-related issues such as cutting quality and milling problems.

22.3 XL-Guide

Discusses connection issues between XL-Guide and the machine.

22.4 i-cut

Covers issues related to outside table limits and regmarks in i-cut.