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Kozlusan Propel 40 - User Manual

Kozlusan Propel 40
25 pages
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Green Energy Engineering Ltd, 198 Lurgan Road, Dromore, Craigavon, Co.Down, Northern Ireland. BT25 1HL
Tel: +44 (0) 28 38 820 043 Fax: +44 (0) 28 38 820 987 Email: info@geeltd.org
MODEL: PROPEL
BE SURE TO READ THIS MANUAL AND KEEP IT NEAR THE HEATING SYSTEM
FOR EASY REFERENCE

Questions and Answers

  • C
    Christie AndersonAug 16, 2025
    What to do if my Kozlusan Boiler shows a high temperature?
    • J
      Joseph LeeAug 17, 2025
      If the Kozlusan Boiler displays a high temperature value, ensure the system has sufficient water. If the issue persists, the circulation pump may not be working or there might be air in the system or boiler. You may need to activate the pump, remove the air, or contact customer service.
  • K
    kelly33Aug 19, 2025
    How to fix a dark screen on my Kozlusan Boiler?
    • J
      Jay JuarezAug 19, 2025
      If your Kozlusan Boiler screen is dark, first check if the emergency switch is turned OFF and turn it ON. If that's not the issue, the Safety Temperature Limiter may have released; allow the boiler to cool down to 80°C. If the problem persists, reset the safety temperature limiter and investigate potential causes like a defective pump.
  • H
    Hannah NortonAug 22, 2025
    What to do if Kozlusan Boiler shows overtemperature error?
    • R
      Robin WeberAug 22, 2025
      If your Kozlusan Boiler displays an overtemperature error, let the boiler cool down. If the problem persists, the circulation pump, controlled board, or temperature sensor may be defective, and you should contact customer service.
  • D
    Dawn SanchezAug 25, 2025
    Why are the heating circuits not working on my Kozlusan Boiler?
    • B
      Benjamin HernandezAug 25, 2025
      If the heating circuits of your Kozlusan Boiler aren't working or the heating system is slow to heat up, check if the boiler is in utility water operation mode and change the operating mode. Other potential causes include a hydraulic problem (contact installer), an altered heating curve (adjust), a defective heating circuit pump, air in the system (bleed the air), or pumps running at the wrong ratio speed (contact customer service).
  • C
    cbaileyAug 27, 2025
    What to do if my Kozlusan Boiler shows 'Out of Pellets' error?
    • D
      Donna SmithAug 28, 2025
      If your Kozlusan Boiler displays an 'Out of Pellets' error, the first step is to refill the fuel hopper with pellets. If the error continues after refilling, the pellet level sensor may be defective, and you should contact customer service.
  • A
    Ashley RichardsAug 30, 2025
    Why is the chimney of my Kozlusan Propel 40 Boiler sweating?
    • A
      Alison NewmanAug 30, 2025
      If the Kozlusan Boiler's chimney is sweating, it's likely due to poor insulation. Insulate the chimney well. It could also be due to a low exhaust temperature; try increasing the minimum power or boiler temperature. Restoring the chimney may also be necessary.
  • J
    jenniferreyesSep 2, 2025
    Why is my Kozlusan Propel 40 showing 'Ignitions failed' error?
    • A
      Andrew SmithSep 2, 2025
      If your Kozlusan Boiler displays an 'Ignitions failed' error, it could be due to several reasons. Ensure the ambient temperature is between 0-45°C for proper operation. Low-quality pellets can also cause this issue, so try changing the pellets. If problems persist, the ignition device or exhaust fan may be malfunctioning, and you should contact customer service.
  • D
    Dr. Rebecca LeeSep 4, 2025
    What causes 'Error:Back burning to auger' in my Kozlusan Propel 40?
    • A
      alicia48Sep 5, 2025
      If your Kozlusan Boiler displays an 'Error:Back burning to auger', this could be caused by the temperature of the auger exceeding the limit thermostat’s value or a defective back burning detection thermostat or lost connectivity between the controller and back burning detection thermostat. For assistance, contact customer service.
  • R
    rileyaustinSep 7, 2025
    What does 'Error:FILESYSTEM error' mean on my Kozlusan Propel 40?
    • M
      miguelhillSep 7, 2025
      If your Kozlusan Boiler displays an 'Error:FILESYSTEM error', a problem has occurred in the control panel. Try resetting the controller. If the problem persists after the reset, contact customer service.
  • T
    tylervillarrealSep 10, 2025
    What does 'Error:FLASH checksum error' mean on my Kozlusan Boiler?
    • T
      Tyler StevensSep 12, 2025
      If your Kozlusan Boiler displays an 'Error: FLASH checksum error', a problem has occurred in the control panel. Try resetting the controller. If the problem persists after the reset, contact customer service.

Summary

INTRODUCTION

Introduction Safety Guidelines

Read and follow safety guidelines for proper system operation and user protection.

How the biomass system Works

Understand the fundamental principles and process of the biomass heating system.

SAFETY INSTRUCTIONS

How the biomass heating system works

Air Flow through the Biomass heating system

Details the path of air within the biomass heating system for combustion.

Fluid Flow through the Heating system

Explains how the heat transfer fluid circulates and distributes heat.

SPECIFICATIONS

TECHNICAL DATA

Provides key technical specifications and performance data for the heating system models.

INSTALLATION

Installation Safety Practices

Essential safety measures and guidelines to follow during the installation process.

Chimney Installation

Guidelines and requirements for the proper installation of the chimney system.

Frost & Overheat Protection

Information on protecting the system from freezing and overheating.

OPERATING THE HEATING SYSTEM

Operating Safety Practices

Crucial safety precautions to observe while operating the heating system.

MAINTENANCE OVERVIEW

Maintenance Safety Practices

Essential safety precautions during maintenance operations.

Periodical Maintenance

Routine checks, including burnpot cleaning and general inspection.

Yearly Maintenance

Annual cleaning of ashes, heat exchangers, and baffles for optimal performance.

3-Year Maintenance

Less frequent tasks like secondary air channel cleaning and system checks.

TROUBLESHOOTING

Basic Plumbing Layout

TCNet terminal block

Burner Type

Terminal Block

TCNet Controller Terminal Descriptions

Kozlusan Propel 40 Specifications

General IconGeneral
Boiler TypeCondensing
Efficiency98%
Max. Operating Pressure3 bar
Test Pressure4.5 bar
Heating Capacity40 kW
Fuel TypeNatural Gas
Chimney Diameter80 mm
Operating Pressure3 bar