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KSB Calio SI Dual User Manual

KSB Calio SI Dual
52 pages
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Installation/Operating Manual

Table of Contents

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KSB Calio SI Dual Specifications

General IconGeneral
BrandKSB
ModelCalio SI Dual
CategoryWater System
LanguageEnglish

Summary

Glossary of Terms

Technical Term Definitions

Provides definitions for key technical terms used throughout the manual.

1 General Principles

Manual Scope and Target Audience

Outlines the manual's purpose, intended users, and core principles.

Symbols and Markings Guide

Explains the meaning of symbols and safety markings used in the document.

2 Safety Information

Key to Safety Symbols

Defines hazard symbols, signal words, and their associated risks.

General Safety Requirements

Essential safety guidelines for operation, installation, and maintenance.

Intended Use and Personnel Training

Specifies the pump's intended applications and the necessary qualifications for personnel.

Risks from Non-Compliance

Details potential hazards and consequences of not adhering to manual instructions.

User and Maintenance Safety

Covers safety awareness for operators and specific precautions for maintenance personnel.

Unauthorized Operation and Site Safety

Prohibits unauthorized operation modes and addresses safety during installation and maintenance.

3 Transport, Storage, and Disposal

Delivery Inspection and Transport

Procedures for checking the pump upon delivery and safe transport guidelines.

Storage and Return Procedures

Recommendations for temporary storage and steps for returning the pump to the supplier.

Disposal of Pump Components

Instructions for environmentally sound and legally compliant disposal of the pump.

4 Pump Description and Designation

General Pump Overview

Provides a general description of the pump's design, features, and operational benefits.

Pump Model Designation System

Explains the coding system used to identify different Calio SI pump models.

Nameplate and Serial Number Details

Interprets the information presented on the pump's nameplate and serial number structure.

Detailed Design and Drive Specifications

Describes the pump's construction, motor, and bearing details.

Configuration, Functionality, and Noise

Details the pump's configuration, how it functions, and its noise emission levels.

Scope of Supply and Technical Data

Lists the included components and presents essential technical specifications for the pump.

Permissible Fluids and Standards Compliance

Specifies compatible fluids and lists applicable technical standards and directives.

5 Installation at Site

Installation Safety Warnings

Critical safety precautions required before and during pump installation.

Pre-Installation Checks

Verifies requirements and conditions before commencing pump installation.

Pump Set Installation Guidelines

Step-by-step instructions for the physical installation of the pump unit.

Piping Connection Procedures

Safe methods for connecting the pump to the system piping, avoiding stress.

Enclosure, Insulation, and Electrical Wiring

Guidance on pump housing, insulation, and safe electrical connection practices.

6 Commissioning and Start-up

Pre-Commissioning Checks

Essential prerequisites and checks before initiating the commissioning process.

Pump Priming and Venting

Procedures for filling the pump with fluid and removing trapped air.

Initial Start-up Procedures

Safe steps for starting the pump for the very first time after installation.

Normal Operation and Control Interface

How to operate the pump during normal use and interact with its control elements.

Overview of Operating Modes

Introduces the various operating modes available for the pump's control.

Constant Power (CC) Mode

Details the Constant Power operating mode and selection of CC characteristic curves.

Fixed Speed (CS) Mode

Explains the Fixed Speed operating mode and selection of CS characteristic curves.

Constant-Pressure Control (CP) Mode

Describes the CP mode and how to set its characteristic curves.

Proportional-Pressure Control (PP) Mode

Details the PP mode and selection of PP characteristic curves.

PWM Profile A for Heating Systems

Configuration for controlling the pump via PWM signals for heating applications.

PWM Profile C for Solar Systems

Configuration for controlling the pump via PWM signals for solar applications.

Analog 0-10V Control Signal

Utilizes an external analog voltage signal for pump speed regulation.

EcoMatch Function and System Protection

Explains EcoMatch, data saving, protective functions, and error indicators.

Pump Shutdown and Standby

Procedures for safely shutting down the pump and putting it into standby mode.

Operating Limits and Fluid Properties

Critical operating parameters like pressure, temperature, and fluid density.

Shutdown Storage and Re-commissioning

Guidelines for storing the pump during shutdown and steps for returning it to service.

7 Servicing and Maintenance

Maintenance, Inspection, and Cleaning

Information on pump maintenance, inspection, drainage, and cleaning procedures.

Safe Pump Removal Procedures

Safety precautions and steps for disconnecting and removing the pump unit.

Magnetic Field Safety During Maintenance

Warnings and protective measures concerning strong magnetic fields during rotor removal.

8 Troubleshooting Guide

Common Pump Faults and Solutions

Identifies typical operational issues and provides remedies for them.

9 Related Documents and Indicators

LED Status and Operating Mode Mapping

A table correlating LED indicators with specific operating modes and characteristic curves.

Electrical Connection Diagram

Illustrates the wiring diagram for connecting the pump's power and data cables.

10 EU Declaration of Conformity

Index of Topics