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KStar KAC50DP User Manual

KStar KAC50DP
43 pages
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KAC50DP Industrial and Commercial
Power Conversion System
User Manual
Shenzhen Kstar New Energy Co., Ltd.
V1.0
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KStar KAC50DP Specifications

General IconGeneral
BrandKStar
ModelKAC50DP
CategoryPortable Generator
LanguageEnglish

Summary

About This Manual

1.1 Introduction

Introduces the power conversion system and expresses hope for user satisfaction.

1.2 Applicable Products

Specifies the manual is for the KAC50DP industrial and commercial power conversion system.

1.3 Naming Rules of Product Models

Explains the naming convention for product models with a table.

1.4 Manual Description

Details the content of the manual, including installation, operation, and safety.

1.5 Description of Signs

Explains hazard warning symbols used in the manual and on equipment for safety.

Safety Instructions

2.1 Personnel Requirements

Outlines requirements for qualified personnel performing operations on the product.

2.2 Safety Warning Operation

Provides guidelines for safe operation during installation, maintenance, and overhaul.

2.3 Protection of Symbols on Equipment Body

Emphasizes the importance of clear and readable warning symbols on the equipment.

2.4 Matters on Electricity Safety

Details electrical safety precautions, including danger warnings for high voltage and static electricity.

2.5 Requirements of Environmental Space

Specifies requirements for environmental space, including escape passages and moisture protection.

2.6 Specification of Live Test

Outlines safety specifications for live measurements, including required protection and equipment.

2.7 Parameters Setting

Warns about inappropriate parameter settings and specifies only authorized professionals should perform them.

2.8 Maintenance or Overhaul Specifications

Lists important points for safe maintenance and overhaul operations.

2.9 Product Scrapping

Advises not to treat the power conversion system as conventional waste when discarding.

2.10 Other Precautions

Covers additional precautions for operation, maintenance, and compliance with standards.

Product Introductions

3.1 Power Conversion System

Describes the function and composition of the Power Conversion System (PCS) in various applications.

3.2 Product Appearance

Shows and describes the external components and appearance of the KAC50DP.

3.3 Main Power Topology

Illustrates the main circuit topology of the PCS, detailing the BOOST-BACK+T-type and LCL filter circuits.

3.4 Product Features

Lists the key performance features of the KAC50DP, such as digital control and multiple working modes.

3.5 Communication Scheme

Explains the communication schemes: PCS to EMS/PC via RS485/Ethernet and PCS to BMS via CAN.

PCS Modes and Functions

4.1 Mode Introduction

Introduces the operating modes, specifically on-grid and off-grid modes.

4.1.1 On-grid mode and off-grid mode

Describes on-grid mode (connected to public grid) and off-grid mode (island state).

4.2 PCS Functions

Details basic functions like self-use, peak cutting, battery charging, and cooling system operation.

4.3 Introduction to PCS States

Describes the 5 states of the PCS: Self-test, Standby, On-grid, Off-grid, and Fault.

Guide for Mechanical Installation

5.1 Precautions before Installation

Lists precautions for mechanical installation, requiring qualified personnel and safety measures.

5.2 Installation Process

Presents a flowchart outlining the steps for the installation process.

5.3 Preparation for Installation

Covers packaging inspection, delivery list check, and required tools and parts.

5.4 Machine Transportation

Provides instructions for transporting the power conversion system safely, including handling and packaging signs.

5.5 Positioning and Fixing

Explains requirements for positioning and fixing the PCS, including space requirements and ventilation.

5.5.2 Model dimensions

Shows the mechanical dimensions of the KAC50DP model for installation design.

5.5.3 Hanger installation

Describes the hanger installation method, including fixing holes and bolt assemblies.

5.6 Air Duct Design and Installation

Covers the forced air cooling system and ventilation environment requirements for heat dissipation.

Electrical Installation Instructions

6.1 Cable Requirements

Recommends cable specifications for the KAC50DP, including current limits and wire types.

6.2 Wiring Specifications

Provides guidelines for laying power, communication, and control cables separately and maintaining distance.

6.3 Fixing and Protection of Connecting Cables

Details methods for fixing cables to prevent loosening and ensuring proper torque for terminals.

6.3.2 Cable protection

Covers protection methods for communication and power cables against damage, scratches, and shorts.

6.4 DC Side Wiring

Describes DC side wiring for PV modules and battery packs, including terminal connections and safety warnings.

6.5 AC Side Wiring

Covers AC side wiring for grid connection, specifying phase correspondences and connection steps.

6.6 Communication interface

Describes external communication interfaces (PARA and COM ports) and their pin assignments.

6.7 System Grounding

Explains the requirements for reliable system grounding, including resistance and cable diameter.

6.8 Installation Complete

States that power-on is allowed only after all mechanical and electrical installations are verified.

Commissioning

7.1 Check before Starting

Details essential checks before commissioning, including installation, voltage, polarity, and phase sequence.

7.2 Power on/off operation process

Provides steps for the power on/off operation process, including switch control and boot command issuance.

7.3 Fault shutdown operation process

Outlines procedures for normal shutdown and shutdown during faults or critical moments, including emergency stop.

Maintenance and Troubleshooting

8.1 Description

Explains the importance of daily and regular maintenance to ensure system performance and service life.

8.2 Precautions

Lists general safety rules for maintenance and overhaul operations, emphasizing de-energization and grounding.

8.2.2 Maintenance work and cycle

Details recommended maintenance items, content, and cycles for PCS inspection, cleaning, and connection checks.

8.2.3 Replace components

Specifies that component replacement must be done by professionals using manufacturer-approved parts.

8.3 Troubleshooting

Guides users on troubleshooting common issues, emphasizing safety and initial checks for output or capacity changes.

8.3.4 Protection function

Describes the system's protection functions and warning functions for abnormal input voltage or power grid conditions.

Fan failure protection

Details the fan's automatic detection function and the system's response to fan failure.

AC relay fault protection

Explains the system's response when the AC relay is disconnected in various operational states.

Appendix 1: Technical Parameters

Model

Specifies the model as KAC50DP.

PV input parameters

Lists technical parameters related to PV input, including voltage, current, and MPPT details.

Battery input parameters

Details technical parameters for battery input, such as type, voltage, charging current, and channels.

Output parameters (AC, on-grid)

Provides technical parameters for AC output, including rated power, current, voltage, and frequency.

Efficiency

States the maximum efficiency of the power conversion system.

Protection

Lists the protection functions available in the system, such as DC switch and surge protection.

General parameters

Includes general parameters like dimensions, weight, and isolation mode.

Protection grade

Specifies the protection grade (IP65) and overvoltage levels for DC and AC.

Overvoltage level (DC)

Indicates the overvoltage level for the DC side (OVC II).

Overvoltage level (AC)

Indicates the overvoltage level for the AC side (OVC III).

Operating temperature range

Defines the operating temperature range, including derating conditions.

Relative humidity (no condensation)

Specifies the acceptable range for relative humidity.

Cooling mode

Describes the cooling mode as intelligent air cooling.

Max. working altitude

States the maximum working altitude for the equipment.

Display

Mentions the display type as LED.

Communication interface

Lists the communication interfaces used by the system (CAN/RS485).