KTM 125 - Mounting the Crankshaft; Transmission, Shift Mechanism

Repair manual KTM 125 / 200
Art No 3.206.005 -E
– Clamp the right housing half onto the mounting rack.
Mounting the crankshaft
– Oil the grooved ball bearing of the crankshaft.
– Insert the crankshaft into the grooved ball bearing from above and
carefully push it as far as it will go.
! CAUTION !
THE CONROD MUST BE DIRECTED TOWARDS THE CYLINDER WHEN THE CRANKSHAFT
IS INSERTED
!
Transmission, shift mechanism
–Mount the stop disc at the bottom of the countershaft and fix it with
grease to prevent it from slipping off the shaft.
– Align the teeth of the main shaft and the countershaft and insert both
shafts together into the bearing seats.
–Grease the driving pins
2 of the shift forks and mount the rollers 1.
– Oil the blades of the shift forks and hook them into the sliding gears.
– Insert the shift roller into the bearing seat and hook the shift forks
into the shift roller.
– Oil the shift rails and insert them into the shift forks (short rail facing
the main shaft).
6-2C
1
1
2