KTM 690 LC4 2007 - Mounting the Transmission Shafts, Assembling the Engine Case

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Repair manual KTM 690 LC4 Art.-No. 3.206.045-E
Mounting the transmission shafts, assembling the engine case
– Mount the stop disk 1 and assemble both transmission shafts.
NOTE: the countershaft has a stop disk on the bearing side, the main
shaft does not.
– Mount the engine case in the work stand and move into a vertical
position.
– Thoroughly oil all bearings.
– Grasp both transmission shafts with one hand and insert in the
bearing seats.
– Move the engine case into a horizontal position.
– Mount the shift forks.
NOTE:
– Upper shift fork
2, middle shift fork 3, lower shift fork 4 (see
photo at the top).
– Lift the sliding gear for 3/4 gear to mount the middle shift fork.
– Mount the shift drum
5 and allow the needle rollers 6 to engage in
the shift forks.
– Align the shift forks and mount the shift rail
7.
5
6
7
1
2
3
4
2
3
4