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Kubota D1005-E3 User Manual

Kubota D1005-E3
41 pages
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1ABABAAAP1500
D1005-E3
·
D1105-E3
D1105-TE3
·
D1305-E3
V1305-E3
·
V1505-E3
·
V1505-TE3
MODELS
1J987-8916-5
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Kubota D1005-E3 Specifications

General IconGeneral
Engine ModelD1005-E3
Number of Cylinders3
Fuel SystemDirect injection
Cooling SystemWater-cooled
Starting SystemElectric starter
AspirationNaturally aspirated
Coolant Capacity3.2 L (3.4 US qt)
Engine Type4-cycle, water-cooled, diesel
Lubrication SystemForced lubrication
Oil Capacity3.5 L
Power Output24.8 hp (18.5 kW) at 2800 rpm

Summary

FOREWORD

SAFETY FIRST

Safety Alert Level Definitions

Defines hazard levels: DANGER, WARNING, CAUTION, IMPORTANT, NOTE.

SAFE OPERATION

Observe Safety Instructions

Read and understand manual and labels before starting and operating the engine. Know your equipment and its limitations.

Wear Safe Clothing and PPE

Do not wear loose clothing. Use safety items like hard hat, goggles, gloves as required.

Check Before Starting & Operating

Inspect engine, ensure guards are in place, check safe distance, keep engine away from buildings.

Keep Engine & Surroundings Clean

Stop engine before cleaning. Keep engine clean and free of dirt to avoid fire. Check for leaks.

Safe Fuel & Lubricant Handling

Stop engine before refueling. Do not smoke. Refuel in open ventilated place. Do not mix fuels.

Exhaust Gases & Fire Prevention

Escaping Fluid Safety

Burn & Battery Explosion Precautions

Rotating Parts Safety

Anti-Freeze & Fluid Disposal

Safety Checks & Maintenance Conduct

Warning & Caution Labels

Care of Warning & Caution Labels

Servicing the Engine

Names of Parts

Pre-Operation Check

Break-In Procedure

Change engine oil and filter after 50 hours. Warm up engine in low temperature.

Daily Check

Check engine condition before starting: leaks, oil, fuel, coolant levels, dust cup, parts, meters, glow lamp.

Operating the Engine

Normal Engine Starting

Set fuel lever ON, stop lever START, speed control lever > half OPERATION. Do not use ether. Warm up engine.

Cold Weather Starting

If temperature is below -5°C (23°F), preheat engine for recommended time. Do not run starter motor continuously.

Stopping the Engine

Checks During Operation

Radiator Coolant Checks

Check for short coolant, leaks, obstacles, dirt, loose fan belt. Cool down engine if overheating.

Oil Pressure Lamp Indicator

Lamp lights up if oil pressure drops below prescribed level. Stop engine immediately if lamp stays on.

Fuel Handling Precautions

Exhaust Color Interpretation

Reversed Engine Revolution

Generator-Equipped Engine Precautions

Maintenance Safety

Service Intervals

Emission Related Parts & Notes

Engine Oil Change Intervals

Lubricating Oil Recommendations

Diesel Fuel Specifications

Engine Oil Viscosity & API Classification

Periodic Service - Fuel

Fuel Handling and Refueling

Handle fuel with care. Prevent spills. Stop engine before refueling. Do not mix fuels.

Fuel Level Check & Refueling

Check fuel level gauge. Add fuel to upper limit if low. Do not overfill.

Fuel Specification Details

Details fuel properties like flash point, viscosity, sulfur content, cetane rating, and recommended types.

Fuel System Air Bleeding

Fuel Pipe Inspection

Fuel Filter Pot Cleaning

Fuel Filter Cartridge Replacement

Engine Oil Maintenance

Checking & Adding Engine Oil

Check oil level on level surface. Wipe gauge, reinstall, check again. Add oil if low.

Engine Oil Quantities

Table lists engine oil capacity for different models (D1005-E3, V1505-TE3, etc.).

Engine Oil Specifications

Use MIL-L-2104C or API CF grade oil. Change oil type based on ambient temperature.

Changing Engine Oil

Replacing Oil Filter Cartridge

Radiator Cooling System

Coolant Level Check & Addition

Check coolant level when engine is cool. Add water or LLC up to full level. Check drain cocks.

Radiator Management

Radiator Cap and Coolant Handling

Handle radiator cap carefully. Change coolant and check levels. Use 50% anti-freeze.

Radiator Hoses and Overheating Precautions

Check hoses, clamps, and for overheating. Clean radiator fins.

Anti-freeze Use and Mixing

Mixing and Adding LLC

Mix 50% LLC with water. Add LLC of same type if leak. Change coolant every 2 years.

Air Cleaner Maintenance

Air Cleaner Operation

Dry type cleaner. Open evacuator valve. Wipe clean. Blow compressed air from inside for dust.

Air Cleaner Servicing

Element and Dust Cup Maintenance

Replace element yearly/6 cleanings. Clean dust cup when half full. Use dust indicator.

Electric Wiring Safety

Fan Belt Adjustment

Adjusting Fan Belt Tension

Stop engine, remove key. Check deflection (7-9 mm). Adjust alternator bolts if tension is incorrect.

Carriage and Storage Procedures

Engine Carriage Safety

Fix engine securely. Do not stand under. Use crane or secure lifting fittings.

Engine Storage Guidelines

Drain coolant, remove oil, run with new oil, remove battery. Run engine periodically to prevent rust.

Troubleshooting - Starting Issues

Engine Start Difficulties

Troubleshoot fuel issues, oil viscosity, and battery discharge.

Insufficient Engine Output

Troubleshoot fuel, lubrication oil, air cleaner, and injection pump wear.

Sudden Engine Stops

Sudden Engine Stops

Check fuel, nozzle, oil level, lubrication oil filter for causes of sudden stopping.

Engine Overheating Causes

Check oil level, fan belt, coolant, radiator, thermostat, temperature gauge for overheating.

Bad Exhaust Color

Check fuel quality and nozzle for bad exhaust color.

Immediate Engine Stop Conditions

Check fuel injection system, lubricating system, oil lamp, pressure switch for immediate stopping.

Engine Specifications - Models D1005/D1105

Engine Specifications - Models D1105-TE3/D1305-E3

Engine Specifications - Models V1305/V1505

Wiring Diagrams - EU Standard

Wiring Diagrams - KEA/SAE Standard

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