Kuka KL 1500-3 - Page 4

4 / 151 Issued: 16.06.2010 Version: MA KL 1500-3 T S 141215 V1 en
KL 1500-3; KL 1500-3 T; KL 1500-3 S
6 Planning ........................................................................................................ 41
6.1 Mounting base ........................................................................................................... 41
6.2 Foundation data ......................................................................................................... 42
6.2.1 Loads acting on the foundation ............................................................................ 42
6.2.2 Mounting base variants ........................................................................................ 44
6.3 Connecting cables and interfaces ............................................................................. 50
7 Transportation ............................................................................................. 53
7.1 Transportation of assemblies and components ......................................................... 53
7.2 Transportation of beams ............................................................................................ 53
7.2.1 Transportation by fork lift truck ............................................................................. 53
7.2.2 Transportation by crane ........................................................................................ 54
8 Start-up and recommissioning ................................................................... 55
8.1 Installing the mounting base ...................................................................................... 55
8.2 Installing a linear unit with a one-piece beam ............................................................ 56
8.3 Removing linear unit with one-piece beam ................................................................ 57
8.4 Installing a linear unit with a beam made up of several parts .................................... 58
8.5 Removing a linear unit with a beam made up of several parts .................................. 61
8.6 Installing the energy supply system ........................................................................... 62
8.7 Removing the energy supply system ......................................................................... 64
9 Maintenance ................................................................................................. 65
9.1 Maintenance table ..................................................................................................... 65
9.2 Cleaning the linear unit .............................................................................................. 66
10 Adjustment ................................................................................................... 69
10.1 Adjusting the backlash ............................................................................................... 69
10.1.1 Measuring the backlash ........................................................................................ 70
10.1.2 Adjusting the backlash ......................................................................................... 71
10.2 Adjusting the rollers ................................................................................................... 71
11 Repair ............................................................................................................ 73
11.1 Exchanging the drive assembly ................................................................................. 73
11.1.1 Removing the drive assembly .............................................................................. 73
11.1.2 Installing the drive assembly ................................................................................ 74
11.2 Exchanging the servomotor ....................................................................................... 75
11.2.1 Removing the servomotor .................................................................................... 76
11.2.2 Installing the servomotor ...................................................................................... 76
11.3 Exchanging the upper/lower rollers using the auxiliary device .................................. 78
11.3.1 Installing the auxiliary device ................................................................................ 80
11.3.2 Removing the auxiliary device .............................................................................. 81
11.3.3 Converting the auxiliary device ............................................................................. 82
11.3.4 Removing the upper/lower rollers ......................................................................... 83
11.3.5 Installing the upper/lower rollers ........................................................................... 84
11.4 Exchanging the upper/lower rollers without using the auxiliary device ...................... 85
11.4.1 Removing the upper/lower rollers ......................................................................... 86
11.4.2 Installing the upper/lower rollers ........................................................................... 87
11.5 Exchanging the side rollers ....................................................................................... 87
11.5.1 Removing the side rollers ..................................................................................... 88