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Leguan L190 - User Manual

Leguan L190
53 pages
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Operator and Service manual
Edited:
13.12.2019
NKA

Table of Contents

Questions and Answers

  • S
    Stephen GilbertAug 18, 2025
    What to do if Leguan L190 electric motor stops suddenly?
    • L
      Linda RodgersAug 18, 2025
      If the electric motor stops suddenly during operation: * Lower the booms using the emergency lowering procedure. * Check that there is power in the mains. * Release any active emergency stop buttons. * Wait approximately 5 minutes and restart the motor, as the thermal overload relay should reset automatically. Identify the cause of the overload. * Replace the fuse. * Check voltages and wirings.
  • M
    mayoericAug 20, 2025
    Why Leguan L190 combustion engine does not start?
    • A
      Anna SmithAug 20, 2025
      If the combustion engine doesn't start, possible causes include: the motor being too cold, an empty fuel tank, an empty start battery, a burnt fuse, issues with fuel delivery or air intake, or a broken start button. To resolve this: * Restart the engine, using maximum glow time. * Refill the fuel tank. * Charge or replace the battery. * Replace the fuse. * Check the fuel tank, lines, filter, and pump. * Clean or replace the air filter. * Check the wiring and replace the start button if necessary.
  • T
    thompsonnathanAug 23, 2025
    What to do if Leguan L190 Network Hardware movements don't work?
    • C
      Christopher RichmondAug 23, 2025
      If movements don’t work even though the engine or motor is running, it could be a failure in the hydraulic system, such as a broken hydraulic pump, or there may be an overload on the platform. Check the hydraulic pressure and the function of the hydraulic pump safety valve. Remove any overload from the platform.
  • D
    denise12Aug 25, 2025
    How to troubleshoot Leguan L190 electric motor start issues?
    • M
      meghan96Aug 26, 2025
      If the electric motor doesn't start when the start button is pressed, check if the mains cable is connected, the battery is empty, the fuse is burnt, or the start button is broken. Connect the motor to a 230 V / 16 A wall socket. Charge or replace the battery. Replace the fuse. Check the wiring and replace the button if necessary.
  • J
    James GrahamAug 27, 2025
    What causes Leguan Network Hardware automatic leveling to fail?
    • E
      Emma LawrenceAug 27, 2025
      If automatic leveling does not work, and the green light does not blink, it may be due to one of the four outriggers not being firmly against the ground or a defective outrigger limit switch. Ensure all outriggers are properly deployed and check the outrigger sensors.
  • A
    ashley41Aug 29, 2025
    Why does Leguan L190 Network Hardware engine stop when lifting booms?
    • A
      Alan GreenAug 30, 2025
      If the engine or motor stops when the booms are lifted from the transport support, it's likely that the outriggers are not correctly deployed to the support position, and the green indicator lamp is not lit. Lower the booms to the transport supports using emergency lowering, restart the engine or motor, and properly deploy the outriggers until the green indicator lights up.
  • K
    Kyle MorenoSep 1, 2025
    Why Leguan Network Hardware platform levels chassis but booms don't work?
    • D
      Donna ColemanSep 1, 2025
      If the access platform levels the chassis, but the booms are not operational and the green light is blinking, the chassis is likely not leveled due to an issue with the leveling sensor on the chassis. Re-level the access platform and check the level sensor.
  • W
    Willie FranklinSep 3, 2025
    What causes Leguan L190 boom to come down by itself?
    • M
      morristonyaSep 3, 2025
      If the boom comes down by itself, it could be due to dirt in the load control valve or a defective valve, dirt in the emergency lowering valve or a defective valve, or faulty cylinder seals. Clean the valve with compressed air; if that doesn’t help, change the valve. Change the cylinder seals.
  • K
    Kimberly HartmanSep 5, 2025
    What to do if Leguan L190 Network Hardware outrigger gives in?
    • R
      ricardo16Sep 6, 2025
      If an outrigger gives in, ensure the ground is stable. It could also be due to air in the outrigger cylinder(s), dirt in the load check valve or a defective valve, or faulty outrigger cylinder seals. Put extra support plates under the outriggers or move the machine. Drive the outriggers up and down a few times. Clean the valve with compressed air; if that doesn’t help, change the valve. Change the cylinder seals.
  • R
    randallguzmanSep 8, 2025
    Why does Leguan L190 Network Hardware platform tilt backward?
    • T
      Tracy ColemanSep 8, 2025
      If the platform tilts backward by itself when the booms are down on transport supports, it may be due to air in the hydraulic system, dirt in the load control valve or a defective valve, or faulty cylinder seals. Start the engine or motor and drive the platform to extreme end positions. If this doesn’t help, bleed the air from the platform self-leveling system using the bleeding screws in the self-leveling cylinders. Clean the valve with compressed air; if that doesn’t help, change the valve. Replace the cylinder seals.

Summary

Introduction and Warranty Conditions

Introduction

Provides a welcome and overview of the manual's importance for safe and efficient operation.

Warranty conditions

Outlines the terms, duration, and limitations of the product warranty.

General Information

Technical specifications

Details key performance metrics, dimensions, and operational limits of the access platform.

Reach diagram and support dimensions

Illustrates the operational reach capabilities and outrigger deployment dimensions.

Signs and decals

Identifies and explains the purpose of various labels and safety markings on the machine.

Safety Instructions

Before starting operation

Lists essential pre-operation checks, safety precautions, and general user requirements.

Risk of tipping over

Explains hazards related to instability, load limits, ground conditions, and wind.

Risk of falling

Details precautions to prevent falls, including harness use and platform safety.

Risk of collision

Covers safe operation around obstacles, other equipment, and potential trapping hazards.

Risk of electric shock

Warns about proximity to electrical lines and insulation requirements.

Risk of explosion;fire

Advises on safe handling of fuels, flammable substances, and fire prevention.

Daily inspection before starting operation

Specifies a checklist for routine daily safety and operational checks.

Use of emergency stop switches

Explains the function and operation of emergency stop buttons for immediate shutdown.

Safety instructions for drive control

Provides guidelines for safe operation of the machine's drive system.

Defining the gradient of the slope

Describes methods for measuring and understanding ground slope for safe operation.

Controls and Switches

Controls in platform

Details the levers, buttons, and indicators on the upper control panel.

Lower controls panel

Describes the levers, buttons, and indicators on the ground-level control panel.

Wireless remote control (option)

Explains the use and components of the optional wireless remote control.

Emergency lowering button at ground level (option)

Details the location and function of the ground-level emergency lowering button.

230 V connection and switches (option)

Describes the 230V power connection, residual current device, and battery charger.

Operation

Starting the combustion engine; electric motor

Guides on how to start the engine or electric motor for operation.

Speed selection switch

Explains the function of the switch that controls drive and boom speed ranges.

Drive control

Details how to operate the hydrostatic transmission and drive levers.

Operation of the outriggers

Guides on deploying and retracting outriggers for stability.

Operation of the booms

Instructions for operating the various boom movements.

Remote control (option)

Guides on selecting and operating the platform using the wireless remote.

Ending the operation

Steps for safely concluding the operation and securing the machine.

Additional instructions for winter use

Provides specific advice for operating the machine in cold weather conditions.

Emergency Lowering and Emergency Use

Hand pump

Instructions for using the hand pump for emergency boom lowering.

Electric lower controls (option)

Details the electric emergency lowering system and its operation.

Outrigger control override

Explains how to override outrigger monitoring in emergency situations.

Platform load control and platform emergency stop button override

Guides on overriding overload and emergency stop functions in extreme emergencies.

Boom transport position monitoring override

Details the override function for boom transport position sensors in emergencies.

Transportation

Service, Maintenance and Inspection Regulations

General instructions

Outlines general principles and safety for service and maintenance operations.

Service Instructions

Service and checks, maintenance schedule

Provides a comprehensive schedule for routine checks and maintenance tasks.

Fuses

Details the location and types of fuses used in the access platform.

Greasing

General guidance on greasing points and frequency for machine lubrication.

Handling of fuel and refueling

Guidelines for safe refueling of the diesel engine.

Hydraulic oil and hydraulic oil filter replacement

Procedures for replacing hydraulic oil and filters.

Hydraulic oil level

How to check the hydraulic oil level using the dipstick.

Battery check

Instructions for inspecting and maintaining the battery.

Check of set-up control system

Procedures for checking the outrigger deployment and leveling control system.

Water level check

How to check and adjust the water level for slewing ring and valve box.

Hydraulic pressures and adjustments

Details hydraulic pressure levels and adjustment points.

Pedestal valve housing

Identifies components within the pedestal valve housing and their functions.

Overload control components

Explains the overload control mechanism and its settings.

Boom transport support sensors

Details the function and adjustment of sensors monitoring boom transport position.

Safety valve test

Procedures for annually testing the safety valve and identifying defects.

Battery handling

Safety precautions for handling batteries and their corrosive contents.

Handling of fuel and oil products

Guidelines for safe handling and disposal of fuels, oils, and hydraulic fluids.

Repair Instructions

Welding

Provides guidelines and precautions for welding repairs on the access platform.

Instructions for Temporary Storage

Instructions for Disposing the Access Platform

Trouble Shooting

Performed Service

Leguan L190 Specifications

General IconGeneral
BrandLeguan
ModelL190
CategoryNetwork Hardware
LanguageEnglish