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Troubleshooting: Burner runs continuously (too much heat).
Source Procedure Check Causes Correction
Thermostat Check Burner; if burner
turns off, fault is in the
Shorted or welded
thermostat contacts
Repair or replace the
thermostat.
thermostat circuit.
Stuck thermostat bimetal Clear obstruction or replace
thermostat.
Di
nn
Thermostat not level Level thermostat.
thermostat
Shorted thermostat wires Repair short or replace wires.
wires at the
primary
Thermostat out of
calibration
Replace thermostat.
.
Thermostat in cold draft Correct draft or relocate the
thermostat.
Primary
control
Check Burner: if burner
does not turn off, fault is
in the primary control.
Defective primary control Replace the defective primary
control.
Troubleshooting: Burner runs continuously (too little heat).
Source Procedure Causes Correction
Combustion Check burner
Too much combustion air Reduce combustion air.
combustion
for CO
2
−
Low
Air leaks into heat exchanger
around inspection door, etc.
Correct cause of air leak.
2
than 10%.
Excessive draft Adjust barometric draft control for correct draft.
Incorrect burner head adjustment Correct burner head setting.
Check burner
Dirty or plugged heat exchanger Clean heat exchanger.
combustion
f
r
m
k
−
Readjust burner.
−
High smoke
Insufficient draft Increase draft.
reading more
Incorrect burner head adjustment Correct burner setting.
.
Too little combustion air Increase combustion air.
Check burner
combustion
Too little blower air Increase blower speed to maintain proper
temp. rise.
stack
−
Blower belt too loose (if equipped) Tighten blower belt.
−
High stack
Dirty or plugged heat exchanger Clean heat exchanger.
temperature
Dirty blower wheel Clean blower wheel.
550F Net.
Dirty furnace air filters Clean or replace filter.
Restricted or closed registers or
dampers
Readjust registers or dampers.
Oil Pressure Inspect fire
and check oil
Partially plugged or defective
nozzle
Replace nozzle.
pressure.
Oil pressure is too low: less than
100 psi.
Increase oil pressure top 100psi.