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Lenze g500-H320 User Manual

Lenze g500-H320
168 pages
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Geared motors
g500-H / MF helic
al geared motor, inverter-opmized
Project planning EN

Table of Contents

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Lenze g500-H320 Specifications

General IconGeneral
BrandLenze
Modelg500-H320
CategoryIndustrial Equipment
LanguageEnglish

Summary

About this document

Document description

Details the purpose and content of the document for configuration.

Further documents

Provides information on additional resources and tools.

Notations and conventions

Explains document conventions for numbers, warnings, text, and icons.

Layout of the safety instructions

Defines the visual layout and meaning of safety instruction levels.

Product information

Product description

Overview of helical gearboxes, options, and features for drive adaptation.

Identification of the products

Explains the naming convention for gearbox and AC motor product lines.

Features

Illustrates key elements and connections on the geared motor product.

The modular system

Details standard designs and optional extensions for geared motors up to 450 Nm.

Designs

Illustrates available gearbox designs for solid shafts with different mounting options.

Mounting positions

Explains gearbox mounting positions (M1-M6) and defined positions on the geared motor.

Information on project planning

Safety instructions

Crucial safety instructions for product installation, operation, and handling.

Residual hazards

Identifies potential risks not fully preventable even with safety measures.

General information

Discusses operation on frequency inverters and torque reduction at low frequencies.

Drive dimensioning

Outlines the workflow for accurate drive dimensioning using configuring software.

Final configuration

Details screening criteria for connection dimensions, mounting, and product extensions.

Surface and corrosion protection

Explains OKS surface and corrosion protection systems for optimal product longevity.

Lubricants

Lists recommended lubricants and lubricant amounts for various gearboxes.

Ventilation

Provides information on venting measures and breather elements for gearboxes.

Mechanical installation

Important notes

Covers installation guidelines, technical data, and ambient media impact.

Transport

Provides instructions for safe handling, securing, and avoiding damage during transport.

Installation

Details requirements for mounting surfaces and ensuring adequate ventilation.

Electrical installation

Important notes

Safety warnings for dangerous voltage, electrical installation regulations, and EMC.

Connection for high leakage current

Specifies measures for high leakage current according to EN 61800-5-1.

Operation on an external inverter

Defines limits for pulse voltage amplitude and rise time for inverter operation.

Preparation

Information on EMC-compliant wiring for Lenze inverters.

Technical data

Notes regarding the given data

Defines conditions for catalog data: operating time, duty class, temperature, and altitude.

Standards and operating conditions

Lists conformities and approvals for different regions and standards.

EMC data

Provides information on noise emission and noise immunity standards.

Environmental conditions

Specifies conditions for storage, transport, operation, site altitude, and air humidity.

Data overview

Presents key gearbox data including output torque, ratio, and number of teeth.

Radial forces and axial forces

Explains permissible radial/axial forces and load factors on the drive shaft.

Selection tables

Lists available combinations of gearbox, motor, and stages for inverter operation.

Gearbox with pre-stage

Details dimensions for gearboxes with an additional pre-stage, affecting length and center distance.

Integrated inverters

Provides dimensions for 8400 motec integrated inverters with different motor sizes.

Additional lengths

Lists additional lengths (Δ L) for motors with and without product extensions.

Weights

Details basic and additional weights for gearboxes and motors with various options.

Product extensions

Motor connection

Covers motor connection options including terminal boxes and connectors.

Connection options

Describes available connection types: terminal box, ICN, and HAN connectors.

Assignment of the terminal boxes

Details terminal box assignments for motors with one or two temperature monitors.

Assignment of the connectors HAN

Explains connection options using HAN 10E and HAN modular connectors.

Connection via terminal box

Illustrates terminal box connection positions and bridge arrangements for power and brake.

Connection via ICN connector

Describes using prefabricated Lenze system cables for ICN connectors.

Connection via M12 connector

Shows M12 pin assignment for incremental encoders (IG128-24V-H).

Connection via HAN connector

Details connection positions and assignments for HAN 10E and HAN modular connectors.

Brakes

Spring-applied brakes

Details LongLife versions, holding current reduction, and overexcitation for spring-applied brakes.

Feedback

Incremental encoder

Provides specifications for HTL and TTL incremental encoders for speed measurement.

Absolute value encoder

Details specifications for SinCos absolute value encoders for high-resolution positioning.

Blower

Torque reduction at low motor frequencies

Discusses torque reduction for motors operating at low frequencies.

Temperature monitoring

Thermal contacts TC0

Describes thermal contacts (TC0) monitoring motor winding temperature.

Thermal detectors PT1000

Explains PT1000 thermal detectors for accurate motor temperature determination.

Motor data

Rated data

Provides rated data for motors at 120 Hz.

Rated data 120 Hz

Lists power, speed, torque, voltage, current, and efficiency for various motor sizes.

Environmental notes and recycling

Appendix

Good to know

Explains motor operating modes S1-S10 as specified by EN 60034-1.

Enclosures

Describes protection classes (IP ratings) indicating suitability for ambient conditions.

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