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Lexus 1993 ES300 User Manual

Lexus 1993 ES300
75 pages
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Special Service Campaign (SSC) and
Limited Service Campaign (LSC)
General Procedures
April 2005

Table of Contents

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Lexus 1993 ES300 Specifications

General IconGeneral
BrandLexus
Model1993 ES300
CategoryAutomobile
LanguageEnglish

Summary

PREPARING FOR AN SSC/LSC

Overview

Handbook contains general procedures for Lexus SSCs and LSCs.

Customer Notification

Schedule and sample letter included in dealer notification package.

SSC/LSC and Customer Satisfaction

Opportunity to demonstrate Lexus commitment to total customer satisfaction.

Identifying Affected Vehicles

Specific vehicle model, year, and VIN range applications included in package.

Manpower and Facility Requirements

Plan carefully to accommodate additional service volume.

Tools and Equipment

Dealer notification package includes info on tools and equipment for repairs.

Technical Training

Service staff should review repair procedures in dealer notification package.

Parts

Dealer notification package contains specific part number info and order procedures.

DMS Systems

Labor operation codes transmitted to dealership; DMS files updated automatically.

Planning Your Communication Strategy

Develop strategy to communicate effectively using Q&A from package.

Calls to Your Customers

For customers involved and not involved in SSC/LSC.

Calls from Your Customers

Institute a system to respond to customer inquiries accurately.

Calls from the Media

Refer media calls directly to Lexus headquarters.

IMPLEMENTING AN SSC/LSC

Car Rental and Service Loaners

Demonstrate Lexus cares by honoring loaner car requests.

Remote Area Service Plan

Plan for customers 100+ miles from nearest Lexus dealership.

The Service Write-Up

Guidelines for customer arrival, explaining repair time and type.

Preparing for the Delivery after SSC/LSC Completion

Wash/clean vehicle, fill gas tank, notify customer for re-delivery.

Delivery of the Vehicle After SSC/LSC Completion

Very important for high customer satisfaction; explain repairs.

Follow-Up

100% after-service follow-up is critical for customer satisfaction.

Work Order Closing/Claim Submission

Explains policies and procedures for warranty claim submission.

Recap of Claim Submission and General Provisions of an SSC/LSC

Lists provisions for gas fill-up, washing, loaners, remote repairs.

Claiming Reimbursement for Special Services

Use sublet to claim special services with SSC/LSC repair.

Claim Preparation Instructions

Each sublet must be a separate entry with specific details.

Determine Your Demand

VIN Range Identification

Qualified vehicles limited to specific VIN range for this SSC.

Service Capacity Planning

Determine manpower and facility needs to process vehicles.

Manpower and Facility Requirements

Service Capacity Planning

Determine manpower and facility needs to process vehicles.

Tools and Equipment

Required A/C Service Tools

List of specific tools needed for A/C repairs in the campaign.

Technical Training

Technician Certification and Training

Technicians must be MACS or ASE certified for A/C repairs.

Required Parts

Anti-Corrosion Lubricant

Part number and quantity for lubricant.

Expansion Valve Components

Parts for expansion valve, liquid/suction tubes, and O-rings.

Parts Availability/Ordering

Automatic Replenishment System

System for timely reorder quantities of SSC parts.

TDN System

Menu Code ND1

Labor operation code for AC refrigerant oil charge.

Menu Code ND2

Labor operation code for AC oil charge after recovery/recharge.

Menu Code ND3

Labor operation code for AC oil charge with no leaks.

Menu Code ND4

Labor operation code for expansion valve replacement.

Menu Code ND5

Labor operation code for customer reimbursement.

Planning Your Communication Strategy

Affected Vehicles Information

Details on models affected, quantity, and campaign scope.

Condition Explanation

Explanation of AC expansion valve malfunction due to temp/humidity.

Remedy and Procedures

Details on how Lexus remedies the condition and what owners should do.

Outbound Calls

ES 300 Owners Involved

Contacting customers involved in the SSC.

ES 300 Owners Not Involved

Addressing concerns for customers not part of the campaign.

Inbound Calls

Customer Inquiry Response

System for accurate and consistent customer information.

Calls from the Media

Media Contact Information

Contact person for media inquiries at Lexus headquarters.

Service Loaners

Loaner Vehicle Availability

Ensuring adequate supply of service loaners for customers.

Contacting Customers

Service History Check

Checking customer service history before contact.

Scheduling Appointments

Scheduling appointments and reserving parts.

Remote Area Service Plan

Action Plan Development

DSPM works with dealers to develop action plans for remote customers.

CREATE APPOINTMENT

Work Order Entry Screen

Details of the appointment/work order entry screen.

RESERVE PARTS

Parts Reservation Screen

Screen for reserving parts for the SSC.

The Write-Up

Customer Service Guidelines

Guidelines for customer arrival, explaining repair time and type.

Preparing for the Delivery After SSC Completion

Vehicle Preparation Steps

Wash/clean vehicle, fill gas tank.

Delivery of the Vehicle After SSC Completion

Customer Communication on Delivery

Explain repairs and thank the customer.

Follow-Up

Importance of After-Service Follow-Up

Critical for overall success and customer satisfaction.

Work Order Closing/Claim Submission

Policies and Procedures for Claims

Explains policies and procedures for warranty claim submission.

Recap of Claims Submission & General Provisions of the SSC

Claim Provisions Summary

Key provisions for gas fill-up, washing, loaners, remote repairs.

Claiming Reimbursement for Special Services

Sublet Claim Types

Using sublet codes like 'GA', 'RT', 'DE', 'ZZ' for special services.

TDN Claim Preparation Instructions

Repair Order Management Claim Types

Selecting 'SC' or 'RG' claim types in Repair Order Management.

INVOICING – Inspection Only Example

Create Invoice Screen

Example of creating an invoice for inspection services.

Service Invoice Condition Total

Display of total amounts, cost, sale, and warranty information.

INVOICING-Expansion Valve Replacement Example

Create Invoice Screen

Example of creating an invoice for expansion valve replacement.

Service Invoice Condition Total

Display of total amounts, cost, sale, and warranty information.

Technical Instructions

VIN LOCATION

Procedure to locate the Vehicle Identification Number (VIN) on the vehicle.

SIGHT GLASS INSPECTION OF REFRIGERANT VOLUME

How to inspect the A/C sight glass for refrigerant volume.

PROCEDURE FOR CASE A

Steps for Case A: refrigerant volume proper or excessive.

PROCEDURE FOR CASE B

Steps for Case B: gas leak inspection in locations other than drain hose.

PROCEDURE FOR CASE C

Steps for Case C: refrigerant volume low or empty.

ES 300 A/C SYSTEM SPECIFICATIONS

Technical specifications for the ES 300 A/C system.

Inspection and Repair Procedures Flow Chart

SSC Applicability Check

Flow chart to determine if a vehicle is involved in the SSC.

VIN Location

Vehicle Identification Number (VIN) Check

Procedure to locate and check the VIN for SSC eligibility.

SSC PL1 Completion Label Check

Check for existing SSC completion label on the vehicle.

Paper Claim Submission

Required Claim Information Fields

Details on information required for submitting a paper warranty claim.

Claim Submission Details

Sublet and Part Information

Fields for sublet type, description, part numbers, and quantities.

Authorization and Amount Fields

Fields for authorization number, type, labor, sublet, parts, and mark-up amounts.

Parts Mark-up Calculation

Claim Total Calculation

How to calculate the total claim amount including parts mark-up.

Condition/Cause/Remedy Field

Description for Special Services

Field for describing conditions requiring special services like pick-up/delivery.

WARRANTY CLAIM Form Example

Operation Code 350041

Example claim for adding refrigerant oil charge with protector.

Operation Code 350042

Example claim for AC oil charge after recovery and recharge.

Operation Code 350043

Example claim for AC oil charge after leak confirmation.

Operation Code 350044

Example claim for expansion valve replacement.

Operation Code 350046

Example claim for customer reimbursement for previous repairs.

SPECIAL SERVICE CAMPAIGN - SSC PL1

What is the Condition?

Explanation of the AC expansion valve malfunction.

What will Lexus do?

Lexus' actions: inspection, repair, lubricant injection.

What should you do?

Customer actions: make an appointment, present notice.

What if you have other questions?

Contact information for Lexus Customer Assistance Center.

SSC Completion Label Installation

Label Placement and Filling

Affix and fill out the SSC completion label on the vehicle.

VIN and Label Check Procedure

Vehicle Identification Number (VIN) Check

Procedure to locate and check the VIN for SSC eligibility.

SSC PL1 Completion Label Check

Check for existing SSC completion label on the vehicle.

Sight Glass Inspection of Refrigerant Volume

Refrigerant Volume Inspection Table

Table showing refrigerant volume conditions and corresponding symptoms.

Drain Hose Leak Inspection

Equipment Needed for Leak Inspection

List of equipment required for the drain hose leak inspection.

Perform Drain Hose Leak Inspection

Procedure to determine if refrigerant gas is leaking from the drain hose.

Procedure for Case A

Refrigerant Volume Correct

Steps for correct refrigerant volume, including oil charge.

Refrigerant Volume Too High

Steps for too high refrigerant volume: recover, recharge, oil charge.

Procedure for Case C

Low or Empty Refrigerant Volume Service

Steps for low or empty refrigerant volume, including disassembly and inspection.

Disassembly Steps

Steps for removing covers, panels, and compartments.

Component Removal

Steps for removing ECU, blower unit, and evaporator cover.

Expansion Valve and Tube Procedures

Removing, inspecting, and reinstalling expansion valve and tubes.

Evacuation, Recharge, and Re-inspection

RE-INSPECTION RESULT AND ACTION

Actions based on leak found or no leak found results.

ES 300 A/C System Specifications

Torque Specifications

Torque values for expansion valve and tube installations.

Refrigerant Charging Volume

Specified amount of refrigerant for charging the A/C system.

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