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LGMG MT86H User Manual

LGMG MT86H
165 pages
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OperationandMaintenanceManual
MT86H
OffHighwayDumpTruck
WARNING
Before operation and maintenance, the
drivers and service personnel shall always
read and get understanding of the manual.
Otherwise, fatal accident may occur. This
manual shall be kept properly for future
reference by the personnel concerned.
LINGONGGROUPJINANHEAVYMACHINERYCO.,LTD

Table of Contents

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LGMG MT86H Specifications

General IconGeneral
BrandLGMG
ModelMT86H
CategoryTrucks
LanguageEnglish

Summary

Chapter I Safety

1.1 Basic precautions

Key safety guidelines for operating the off-highway dump truck, emphasizing adherence to manual instructions.

1.2 Operation precautions

Essential safety rules for truck operation, covering safe entry/exit, driving behavior, and pre-operation checks.

1.3 Other precautions

Important safety notes including restrictions on modifications, cargo body support, and tire inspection.

1.4 Notices&signs and their pasting positions

Details on safety signs and their designated locations within the vehicle for user awareness.

Chapter II Product Introduction

2.1 Outline and component name

Identification of major vehicle components through a labeled diagram of the MT86H dump truck.

2.2 Outline dimension

Graphical representation of the truck's physical dimensions, including length, width, and height.

2.3 Application

Defines the intended uses of the off-highway dump truck, specifying suitable environments and operations.

2.4 Work Environment Requirement

Specifies the environmental conditions (altitude, temperature, fording depth) under which the truck is designed to operate.

2.5 Vehicle parameters

Lists key performance specifications and physical characteristics of the MT86H dump truck.

Chapter III Operation

3.1 Door operation

Instructions for opening and closing the truck doors, including methods for locking and unlocking.

3.2 Cab interior device

Overview of the components and controls located within the driver's cabin, including instrument cluster and switches.

3.3 Cab exterior devices

Description of external components accessible from the cabin, such as the radiator cover and rearview mirrors.

3.4 Cab suspension

Details on the front and rear suspension systems, including shock absorbers and mechanical locks.

3.5 Cab tilting

Procedures and safety warnings related to tilting the cab for maintenance or inspection purposes.

3.6 Preparation before driving

Essential pre-driving checks and procedures, including engine start and shutdown routines.

3.7 Start-up and gearshift

Guidance on starting the engine, engaging gears, and operating the transmission and differential lock.

Chapter IV Operation and Maintenance of Main Assemblies

4.4 Operation and maintenance of transmission

Information on the transmission's performance parameters, operation, and maintenance, including lubrication and gear shifting.

4.5 Operation and maintenance of front axle

Procedures for operating and maintaining the front axle, including wheel replacement and brake shoe checks.

4.6 Operation and maintenance of suspension system

Maintenance guidelines for the suspension system, covering leaf springs, shock absorbers, and bolt tightening.

4.7 Operation and maintenance of steering system

Explanation of the steering system's operation, hydraulic power steering, and maintenance procedures.

4.8 Operation and maintenance of brake system

Detailed information on the brake system's composition, operation, and troubleshooting, including service, parking, and exhaust brakes.

4.9 Operation and maintenance of A/C

Instructions for operating and maintaining the air conditioning system, including technical parameters and fault diagnosis.

Chapter V Maintenance

5.1 Mileage for routine inspection & maintenance interval

Schedule outlining routine inspection and maintenance intervals based on engine operating hours for the dump truck.

5.3 Key points of maintenance

Crucial aspects of routine maintenance, including checks of brakes, electrical systems, and transmission parts cleaning.

5.3.3 Selection of oil products

Guide for selecting appropriate engine oil, gear oil, hydraulic oil, fuel, brake fluid, grease, and antifreeze.

5.3.4 Reference table of oil products in China and abroad

Comparative table of domestic and foreign brand oil products for various vehicle systems.

5.4 Lubrication of chassis

Lubrication requirements and diagrams for the chassis components, detailing lubrication points and intervals.

Chapter VI Annex

6.1 List of bulbs

A list of all light bulbs used in the vehicle, including their type, power, and quantity.

6.3 Schematic diagram of brake

A detailed schematic diagram illustrating the vehicle's brake system components and their interconnections.

6.4 Principle of hydraulic system

Diagram explaining the operational principle of the vehicle's hydraulic system, showing its components and flow.

6.5 Schematic diagram of electrical system

Comprehensive wiring diagram of the vehicle's electrical system, detailing all connections and components.

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