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LiftSmart LS-RT50 User Manual

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LS-RT50
5T rough terrain forklift truck
OPERATION AND MAINTENANCE MANUAL
Original Instruction
LS-RT50
LS-RT50-4
01/2020

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LiftSmart LS-RT50 Specifications

General IconGeneral
BrandLiftSmart
ModelLS-RT50
CategoryForklifts
LanguageEnglish

Summary

Foreword

II. Name of main parts or component

II. Name of main parts or component

Instruments

Displays operational status, engine parameters, and alerts.

II. Name of main parts or component

Gauges and Indicators

Shows engine temperature, fuel level, working time, and charging status.

II. Name of main parts or component

System Indicators

Explains engine fault, system status, filter, and warning indicators.

II. Name of main parts or component

CAN Bus Instrument

Details the features and interface of the Murphy CAN Bus instrument.

II. Name of main parts or component

Engine and System Alerts

Explains engine faults, DEF level, air filter, and exhaust temperature alerts.

II. Name of main parts or component

Operational Status Indicators

Covers oil pressure, coolant temp, fuel gauge, and parking indicator.

II. Name of main parts or component

Calibration Procedures

Guides through transmission and inching pedal calibration processes.

II. Name of main parts or component

Regeneration and Fault Management

Explains regeneration mode and accessing engine fault data.

II. Name of main parts or component

Engine Parameter Displays

Shows engine catalyst level, smoke load, and temperature readings.

2. Control and Switches

Steering, Horn, and Lighting Controls

Covers steering wheel, horn, and combination switch functions.

Key Switch Operation

Covers key switch functions for starting and stopping the engine.

Mast and Lever Controls

Covers lift and tilt levers for mast operation.

Warning Lights and Cup Holder

Covers warning light activation and cup holder placement.

Pedals and Braking Systems

Covers accelerator, brake, inching, and emergency power off functions.

Transmission and Steering Adjustments

Covers reversing lever and steering column adjustment for control.

3. Truck body and others

Operator's Seat and Safety Belt

Explains seat adjustment features and safety belt usage.

3. Truck body and others

Operator Protection and Access Points

Covers overhead guard, hood, and radiator cover for protection and maintenance.

3. Truck body and others

Fluid Reservoirs and Safety Features

Details radiator, fluid reservoirs, fork stopper, and safety grips.

3. Truck body and others

Exterior Components and Lighting

Describes fuel cap, mirrors, headlights, and combination lamps.

III. Safety rules

General Operation Safety

Rules for trained operators, inspections, and general use.

Maintenance Safety Precautions

Safety measures during maintenance and repairs.

Environmental and Fuel Safety

Ventilation, fuel handling, and temperature safety precautions.

Parking and Control Safety

Safe parking procedures and smooth control operation.

Road and Area Awareness

Emphasizes surroundings awareness and traffic regulations.

Passenger and Load Safety

Prohibits passengers and unsafe load handling.

III. Safety rules

Operational and Environmental Safety

Safe driving over surfaces, awareness, and environmental conditions.

III. Safety rules

Load Handling and Driving Safety

Addresses weather, inclines, braking, and attachment safety.

III. Safety rules

Load Stability and Hazard Prevention

Covers load stability, capacity limits, and hazard avoidance.

III. Safety rules

Safe Operation and Maintenance Practices

Details safe stacking, attachment use, decals, and fire safety.

IV. Maintenance

Daily Maintenance (8 hours)

Outlines checks to perform before each operation or daily.

IV. Maintenance

Daily Maintenance (8 hours)

Details checking hydraulic oil levels based on mast height.

IV. Maintenance

Daily Maintenance (8 hours)

Covers checks for brake fluid, steering, lights, pedals, and tires.

IV. Maintenance

Daily Maintenance (8 hours)

Provides tire pressure specifications based on truck type.

IV. Maintenance

Weekly Maintenance (40 hours)

Details air cleaner, fan belt, and hydraulic fluid checks.

IV. Maintenance

Weekly Maintenance (40 hours)

Covers mast, forks, lift chain, and mast lubrication checks.

IV. Maintenance

Weekly Maintenance (40 hours)

Explains torque specifications and pedal checks.

IV. Maintenance

Weekly Maintenance (40 hours)

Details pedal clearance and hand brake checks.

IV. Maintenance

Every One and a Half Months Maintenance (250 hours)

Covers engine oil/filter changes and lubrication of tilt cylinder.

IV. Maintenance

Every One and a Half Months Maintenance (250 hours)

Details transmission filter/oil, fuel system bleeding, and exhaust gas checks.

IV. Maintenance

Every One and a Half Months Maintenance (250 hours)

Covers exhaust gas indicators and battery checks.

IV. Maintenance

Every Half Year Maintenance (1000 hours)

Outlines brake oil change, steering lubrication, and hydraulic oil system maintenance.

IV. Maintenance

Every Half Year Maintenance (1000 hours)

Details fuel filter replacement and installation precautions.

IV. Maintenance

Annual Maintenance (2000 hours)

Covers engine coolant replacement and wheel bearing lubrication.

IV. Maintenance

Others

Covers fuse/relay identification and tire changing procedures.

IV. Maintenance

Others

Details rear wheel replacement and tire pressure adjustment.

IV. Maintenance

Others

Addresses weather measures, radiator cleaning, and engine overheating procedures.

V. Structure and Stability

Structure of the Truck

Explains the basic structure and balance of the forklift.

Load Center and Stability

Discusses how load center affects forklift stability.

Gravity and Stability Factors

Lists factors influencing the forklift's combined center of gravity.

V. Structure and Stability

Stability Zone and Load Limits

Defines the stability zone and maximum load based on distance.

Load Capability Chart and Speed

Explains how to use the load chart and the impact of speed on stability.

VI. Operation

Starting the Engine

Step-by-step guide for starting the diesel engine.

Travel Operations

Covers steering, speed control, and directional changes.

Stopping and Parking

Procedures for stopping the truck and engaging the parking brake.

VI. Operation

Picking Up Loads

Details how to position forks and lift loads from the ground.

Stacking Loads

Guides on approaching, positioning, and stacking loads.

VI. Operation

Removing Loads

Explains the process of retrieving loads from a stack.

VII. Parking

Parking Daily

Procedures for parking the truck at the end of a shift.

Long-Term Parking

Guidelines for parking the truck for extended periods.

VII. Parking

Resuming Operation After Storage

Steps for restarting and preparing the truck after a long storage period.

VIII. Maintenance

General Maintenance Cautions

Provides general cautions and guidelines for performing maintenance.

VIII. Maintenance

Preventive Maintenance Schedule - Engine

Schedule detailing engine maintenance tasks based on operating hours.

VIII. Maintenance

Preventive Maintenance Schedule - Lubrication, Fuel, Cooling

Maintenance for lubrication, fuel, and cooling systems.

VIII. Maintenance

Preventive Maintenance Schedule - Drive & Wheels

Maintenance for drive systems and wheels.

VIII. Maintenance

Preventive Maintenance Schedule - Steering

Maintenance for the steering system.

VIII. Maintenance

Preventive Maintenance Schedule - Brakes

Maintenance for the brake system.

VIII. Maintenance

Preventive Maintenance Schedule - Hydraulic & Electrical

Maintenance for hydraulic and electrical systems.

VIII. Maintenance

Preventive Maintenance Schedule - Lifting & Fork

Maintenance for lifting systems and forks.

VIII. Maintenance

Preventive Maintenance Schedule - Safety & Attachments

Maintenance for safety devices and attachments.

2. Torque Specifications

3. Periodic replacement of key safe parts

4. Table for the oil used in the truck

5.Lubrication system drawing

IX. Labels: Stick various nameplate and mark at different position of the truck

Safety and Warning Labels

Explains danger, CE, hang, hydraulic oil, and other safety labels.

Operational and Identification Labels

Covers tie-down, tonnage, operation, tire pressure, and nameplate labels.

System and Drive Labels

Details lubrication system, danger labels, and four-wheel drive indicators.

X. Truck transporting, lifting, towing

XI.Main technical performance parameter

XII.Operational method of lead acid battery

Battery Deposit and Maintenance

Guidelines for storing, maintaining, and checking battery status.

Battery Safety and Emergency Measures

Safety precautions for battery use and emergency response for electrolyte splash.

XIII.Use, installation and safety rules of attachment

Attachment Assembly and Safety

Details the process of assembling attachments and ensuring stability.

XIV.Description of OPS System

XIV.Description of OPS System

OPS System Protection and Troubleshooting

Covers working device protection and troubleshooting OPS controller issues.

XV.Relevant safety command and standard

XVI.Maintenance record

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