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Lighthouse SOLAIR 1100LD User Manual

Lighthouse SOLAIR 1100LD
188 pages
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Table of Contents

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Lighthouse SOLAIR 1100LD Specifications

General IconGeneral
Light SourceLaser Diode
Weight1.5 kg (3.3 lbs)
Response Time1 second
Counting Efficiency50% at 0.3 μm
Concentration Limit4, 000, 000 particles/ft³
Data Storage1000 samples
CommunicationEthernet, USB
Power100 – 240 VAC, 50 – 60 Hz
Accuracy±10%
Resolution0.1 μm
Operating Temperature10 - 40 °C
Operating HumidityNon-condensing
Power Supply100 - 240 VAC, 50/60 Hz
Particle Size Range0.3 - 10 μm
Size Channels6

Summary

Chapter 1 General Safety

Safety Considerations

General safety warnings and precautions for operating the particle counter.

LASER Safety Information

Information about the Class 1 laser product and potential radiation exposure risks.

Port-Connect Warnings

Warnings about connecting to multiple ports simultaneously and proper connection procedures.

Electrostatic Safety Information

Guidance on preventing damage from electrostatic discharge (ESD) during handling.

Chapter 2 Introduction

Overview

General description of the SOLAIR 1100LD particle counter and its features.

SOLAIR 1100LD Specifications

Detailed technical specifications of the SOLAIR 1100LD model.

Chapter 3 Unpack, Inspect and Install

Initial Inspection and Package Verification

Steps for inspecting the instrument upon receipt and verifying package contents.

Shipping Instructions

Procedures for returning the unit for service or calibration, including proper packing.

Accessories

List and description of optional and standard accessories available for the SOLAIR 1100LD.

Installation Procedures

Instructions for physically installing the SOLAIR 1100LD on location and installing optional batteries.

Battery Removal and Replacement

Step-by-step guide on how to safely remove and replace the instrument's batteries.

Connecting the Isokinetic Probe

Instructions for connecting the isokinetic sample probe to the instrument's inlet.

Load Printer Paper

Guide on how to load thermal paper into the instrument's optional printer.

Computer and System Connectivity

How to connect the SOLAIR 1100LD to external systems for data retrieval.

How to Replace Fuses

Detailed steps for safely replacing the instrument's fuses.

Chapter 4 Set up the Counter

Analog Sensor Configuration

Information on connecting and configuring 4-20mA analog sensors to the SOLAIR.

Analog Setup Process

Step-by-step guide for setting up analog channels, including type, min/max values, and units.

Peripheral Interface Connector Details

Details on the PIC connector for external peripheral devices and its pinout.

Using Report Parameters

How to use report parameters to meet specific cleanroom classification requirements.

Basic Report Requirements

Outlines essential requirements for various reports like Fed Std ft3, ISO 14644-1, and EU GMP.

Ethernet Configuration

Instructions for configuring the instrument's Ethernet settings for network connectivity.

Lantronix Setup

Using Lantronix DeviceInstaller for configuring Ethernet IP Address and subnet.

DOS-Level Commands

Explanation of DOS commands for advanced instrument configuration and troubleshooting.

Prepare for Network Installation

Necessary equipment and software for setting up the instrument on a network.

Device Configuration

Steps for configuring the instrument's Ethernet port using Cat5 cables.

Interface Programming

Detailed instructions for programming the instrument's interface via Windows Telnet.

Chapter 5 Communications

SOLAIR Communication Modes

Overview of available communication modes for the SOLAIR 1100LD.

Communicating with the Instrument

Identifies the rear connectors for communication: Ethernet, RS485, USB.

Ethernet Communications

Details on using the Ethernet port for MODBUS TCP/IP communication.

RJ-45 Comm Port Pinouts

Pinout information for the RJ-45 connector used for RS232/RS485 communication.

RS485 and RS232 Communications

Information on using RS485 and RS232 for instrument communication.

USB Communications and PC Connection

Overview of USB port communication and steps to connect to a PC.

USB Flash Drive Usage

How to use a USB flash drive for saving reports and data.

Chapter 6 Operate SOLAIR

Instrument First Time Use

Initial steps for powering on and preparing the SOLAIR for operation.

Touch Screen and Menu Navigation

Explanation of the touch screen interface, menu structure, and navigation.

MAIN Screen Overview

Description of the main display screen, showing instrument status and indicators.

Location Management

How to select, change, and manage measurement locations on the instrument.

Data Viewing Modes

Explains how to access and use zoomed data views and display options.

Configuration Screen Overview

Overview of the configuration screen and its main sections: Data Setup and Device Setup.

Sample Configuration Settings

Setting up sample parameters like cycles, delay, hold, and sample time.

Operation Modes and Alarms

Explanation of count modes, Geiger counter mode, particle display, and alarm settings.

System Management Functions

Procedures for clearing buffer, setting clock, managing options, language, COMM address, and output.

Reporting Functions

How to configure and print reports, including sample printouts and report requirements.

Power Shutdown Levels

Information on battery status indicators and power shutdown behavior.

Chapter 7 Program the SOLAIR

General Information and Communications

Overview of programming the SOLAIR using MODBUS and instrument communication ports.

RS485, RS232, and USB Communications

Details on using RS485, RS232, and USB for instrument communication.

Connecting to a PC via USB

Step-by-step guide for connecting the instrument to a PC using the USB port.

Configuring with MODBUS Protocol

Steps for configuring the instrument using the MODBUS protocol.

Real Time Clock and Default Parameters

How to set the instrument's clock and change default parameters.

Running the Instrument

Explanation of action commands for manual and automatic counting modes.

Chapter 8 Maintenance Procedures

Introduction and Safety Precautions

General information about routine maintenance and safety precautions.

Routine Cleaning and Calibration

Instructions for cleaning the instrument and recommendation for annual calibration.

Purge Count Test and Troubleshooting

Procedure to check for zero counts and steps for troubleshooting test failures.

Appendix A Default Settings

Default Settings for SOLAIR Particle Counters

A table listing the default configuration settings for the instrument.

Appendix B SOLAIR 1100LD MODBUS Register Map v1.48

COMM Settings

Required communication settings for MODBUS protocol.

Supported MODBUS Commands

List of MODBUS commands supported by the instrument.

Sensor Settings Registers

Detailed description of registers related to sensor settings.

Data Registers

Information on registers storing particle and analog data.

Data Status and Alarm Registers

Explanation of data status bytes, alarm flags, and enable registers.

Threshold Setup Registers

Registers used for setting alarm threshold values for particle channels.

Appendix C MODBUS Real Time Flow and Laser Current

Required Equipment and Software

List of necessary hardware and software for real-time data acquisition.

Procedure for Computer USB port to SOLAIR

Steps to read flow and laser current data in real-time via USB.

Appendix D Limited Warranty

Limitation Of Warranties

Details on the scope and limitations of the product warranty.

Warranty Of Repairs After Initial Two Year

Information on the warranty coverage for repairs performed after the initial period.

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