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Lincoln Electric MAXsa 10 User Manual

Lincoln Electric MAXsa 10
51 pages
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Operator’s Manual
MAX
sa
10 CONTROLLER
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10232 | Issue D ate Mar-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12416
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Lincoln Electric MAXsa 10 Specifications

General IconGeneral
BrandLincoln Electric
ModelMAXsa 10
CategoryController
LanguageEnglish

Summary

Product Description

General Physical Description

Details the MAXsa™ 10 CONTROLLER's physical attributes and user interface.

General Functional Description

Explains the MAXsa™ 10 CONTROLLER's versatility and key functions.

Welding Modes and Abbreviations

Defines welding modes and lists common abbreviations used.

Design Features and Equipment

Key Design Features

Highlights ease of control, memory storage, and digital communication.

Recommended Processes and Packages

Specifies suitability for SAW and lists compatible equipment.

Technical Specifications

Safety Precautions

Electrical, Mechanical, and HF Hazards

Warns about shock, live parts, moving machinery, and RF interference.

Location, Mounting, and Aux Power

Advises on placement, mounting, and auxiliary power connections.

Interfacing and Pendant Use

Using Controller as Hand-held Pendant

Explains how to detach and use the interface as a pendant.

Auxiliary Input Power Connection Instructions

Controlling Non-Lincoln Auxiliary Equipment

Shutdown and Stop Inputs

Shutdown Inputs

Explains the function and connection of shutdown inputs.

Stop Input

Describes the operation of the Stop Input feature.

Installation Instructions

Operation Overview

Input/Output Connections

Details the various connectors on the MAXsa™ 10.

Pendant Controls

Identifies and explains the buttons and displays on the pendant.

Power-Up and Feeder Setup

Power-Up Sequence

Describes the machine's initialization process.

Wire Feeder Setup and Feed Controls

Guides on feeder setup and using feed forward/reverse.

Weld Mode and Parameter Adjustments

Changing Weld Modes

Instructions for selecting and adjusting weld modes.

Balance, Frequency, and Offset Control

Explains adjustments for wave balance, frequency, and offset.

Weld Mode Searching and Multi-Arc

Weld Mode Searching

How to search for and select weld modes.

Multiple Arc Configuration

Discusses phasing arcs for optimal performance.

Weld Sequence and Start Options

Weld Sequence Definition

Defines the weld procedure from beginning to end.

Start Options Operation

Guides on setting start parameters for arc stability.

End Options

Setup Menu Features

Accessing and Navigating Setup Menu

Steps to enter, select, change, and exit setup menu.

User Defined Parameters (P.0-P.14)

P.0-P.3 Parameter Details

Explains exit, WFS units, arc display, and display options.

P.12-P.14 Parameter Details

Covers travel carriage, arc force, and consumable weight parameters.

User Defined Parameters (P.15-P.100)

P.15-P.30 Parameter Details

Covers touch sense, gear ratio, shutdown, input control, and diagnostics.

P.80-P.100 Parameter Details

Covers sense from studs, test modes, and diagnostics viewing.

User Defined Parameters (P.101-P.501)

P.101-P.107 Parameter Details

Explains viewing logs, versions, IP address, and protocols.

P.501 Encoder Lockout

Describes locking upper knobs to prevent changes.

User Defined Parameters (P.502-P.505)

P.502-P.505 Parameter Details

Covers memory lockout, button disable, panel locks, and setup lock.

User Defined Parameters (P.506, P.509) and Security

P.506-P.509 Parameter Details

Explains passcode and master lockout for UI.

Touch Sense and Lockout/Security

Details touch sense functionality and general lockout features.

Making a Weld

Using the Memory Option

Multi Procedure Welding and Naming

Discusses on-the-fly changes and naming saved procedures.

Saving and Recalling Memory Procedures

Optional Limit Setup

Setting Parameter Limits

Guides on setting high, low, and parameter limits.

Options and Accessories

Maintenance

Safety, Routine, and Periodic Maintenance

Outlines safety, regular checks, and N/A for periodic tasks.

Calibration Specification

Notes that calibration is factory set.

How to Use Troubleshooting Guide

Troubleshooting with Status LED

ArcLink System Error Codes

MAXsa™ 10 Errors and UI Codes

Specific MAXsa™ 10 Errors

Lists errors specific to the MAXsa™ 10 controller.

Typical User Interface Error Codes

Lists common 3-digit UI error codes.

Output Problems

Feeder Power and Display Issues

Addresses problems with feeder power-up and display.

Wire Feed and Arc Issues

Inconsistent Feeding and Arc Problems

Covers inconsistent feeding, hunting arc, and wrong values.

Wiring Diagram

Dimension Print

Customer Assistance Policy

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