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Linde VI-200 User Manual

Linde VI-200
12 pages
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Linde VI-200 Specifications

General IconGeneral
Output Voltage24 VDC
Frequency50/60 Hz
Storage Temperature-40°C to +85°C
Efficiency90%
ProtectionOverload, Overvoltage, Short Circuit

Summary

Introduction

Purpose of VI-200 and VI-200A Welding Power Supplies

Explains the intended application of the welding power supplies for short arc welding processes.

Description of Welding Power Supplies

Details the constant potential, single phase rectifier design and features of the VI-200 and VI-200A models.

Specifications

Lists the technical specifications including output, voltage, current, efficiency, power factor, dimensions, and weight.

Installation

Primary (Input) Connection

Instructions for connecting the primary power input, including cable size, fuses, and grounding.

Secondary (Output) Connection

Details for connecting the secondary output terminals, polarity, and welding leads.

Control Circuit Connections

Explains how to connect the control circuits, including auxiliary power and remote operation.

Rectifiers

Describes the full wave, single phase, silicon rectifier circuit used for AC to DC conversion.

Cooling Fan and Motor

Information on the operation of the cooling fan motor and safety precautions.

Condensers

Details the function of power filtering condensers for stable welding.

Meters (Optional)

Information on optional voltmeter and ammeter connections and their purpose.

Welding Voltage Adjustment

Explains how to adjust the open circuit voltage using the vernier crank.

DC Inductor

Describes the function and adjustment of the DC inductor for VI-200 and VI-200A models.

Indicator Light

Explains the function of the indicator light for the contactor circuit.

Disconnect Switch (Optional)

Details the use of an optional line disconnect switch for power supply.

Operation

Effect of Voltage Adjustments

How voltage adjustments affect arc length and welding conditions.

Arc Current Selection

Guidance on selecting arc current based on material thickness and joint type.

Wire Selection

Determining the correct wire diameter for the desired arc current.

Inductor Setting

Impact of inductor setting on arc characteristics and current rise time.

Arc Voltage Selection

Procedure for selecting arc voltage using graphs based on current and wire type.

Wire Feed Selection

Method for setting wire feed speed for optimal welding conditions.

Maintenance

Lubrication

Instructions for lubricating control mechanisms and fan motor bearings.

Trouble Shooting

Provides common troubleshooting steps for output, fuses, voltage, and contactor issues.

Replacement Parts