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Lippert Components ToyLok - User Manual

Lippert Components ToyLok
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lci1.com 574-537-8900 Rev: 11.27.18
ToyLok
®
Cable System
Installation and Owners Manual
(For Aftermarket Applications)
CCD-0001817
Table of Contents
Introduction ............................................ 2
Safety ................................................... 2
Parts List ................................................ 2
Resources Required ................................... 2
Installation .............................................. 3
Operation ............................................... 3
Troubleshooting ........................................ 3
Maintenance ............................................ 3
Wiring Diagram ......................................... 4
Notes .................................................... 4
ToyLok
®
Cable
System
Installation and
Owners Manual
(For Aftermarket Applications)
ToyLok
®
Cable System Kit
Part# Description
337120 ToyLok
®
Cable System Kit
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Summary

Introduction

Product Information

Details about the ToyLok Cable System's purpose and where to find additional information or replacement kits.

Safety Guidelines

Mandatory Safety Procedures

Instructions to read and understand all safety labels and instructions before operating or installing the product.

Components and Tools

Parts List Identification

Identifies the main component of the ToyLok Cable System kit with its part number and included items.

Required Tools and Equipment

Lists the necessary tools, such as socket wrenches, drill bits, and screw guns, for installation.

Installation Procedure

Mounting the ToyLok

Steps for placing, marking, drilling holes, and securing the ToyLok unit to the mounting surface.

Operating the ToyLok System

Extending and Retracting Cable

Instructions on how to pull out the cable to the desired length and how to safely retract it.

Maintenance and Notes

Manual Distribution Policy

Information regarding the distribution of manual content and potential changes to manual information.

Overview

The ToyLok® Cable System is a robust and versatile security solution designed to safeguard cargo on trailers or coaches. This comprehensive system provides a reliable method for securing various items, offering peace of mind for owners. The core of the system is a retractable cable mechanism, housed within a durable casing, which allows for flexible and convenient use.

Function Description

The primary function of the ToyLok Cable System is to secure cargo. It achieves this through a retractable cable that can be extended and locked around items, preventing theft or accidental displacement during transit or when parked. The system is engineered for aftermarket applications, meaning it can be installed on existing trailers or coaches, providing an immediate security upgrade. The design emphasizes ease of use combined with robust security features.

Usage Features

The ToyLok Cable System is designed for straightforward installation and operation, making it accessible for a wide range of users.

Installation:

Installation begins by selecting the desired mounting location on the trailer or coach. The manual provides clear instructions for marking and drilling mounting holes. For standard installations, two 1/4"-20 x 3" bolts and 1/4"-20 breakaway nuts are used to secure the ToyLok unit to the mounting surface. A critical security feature during installation involves breaking off the hex heads of the nuts after tightening. This prevents tampering and unauthorized removal of the unit, enhancing its security effectiveness. If supported mounting hardware is purchased, three M8 - 1.25 bolts are used instead, with corresponding mounting hole locations. The installation process requires basic tools such as a socket wrench, a 9/16" socket, a cordless or electric drill/screw gun, a 1/4" or 3/16" drill bit, and a 9/16" wrench.

Operation:

Operating the ToyLok Cable System is intuitive. To secure an item, the user slowly pulls the cable out to the desired length. As the cable is extended, a clicking sound indicates that the locking mechanism is engaging. Once the desired length is reached, the user continues to extend the cable until a distinct clicking sound is heard, signifying that the cable is ready to be slowly released. The cable will then stop near the desired length, holding the secured item firmly.

To retract the cable, the user extends it slightly until no clicking sound is heard. This disengages the locking mechanism, allowing the cable to retract back into its housing. A built-in safety feature slows the cable's retraction, preventing sudden snaps and potential injury or damage. In some situations, it may be necessary to manually guide the cable back into the housing to ensure smooth retraction.

Safety Features:

The system incorporates important safety considerations. A "CAUTION" label warns users about moving parts that can pinch, crush, or cut, emphasizing the need to keep clear and exercise caution during operation. This highlights the importance of safe handling, particularly when extending or retracting the cable.

Maintenance Features

While the manual primarily focuses on installation and operation, the design of the ToyLok Cable System implies certain maintenance considerations to ensure its longevity and reliable performance.

Durability:

The robust construction of the ToyLok unit, as suggested by the use of durable materials and secure mounting hardware, indicates a design intended for long-term outdoor use. The inclusion of a padlock and keys further reinforces its security and durability against external elements and tampering.

Cable Care:

Although not explicitly detailed in the provided manual excerpt, proper care of the retractable cable would be essential for maintaining the system's functionality. This would likely involve keeping the cable clean and free of debris that could impede its smooth extension and retraction. Regular inspection of the cable for any signs of wear, fraying, or damage would also be prudent to ensure its integrity and security effectiveness.

Housing and Mechanism:

The internal retraction mechanism, while designed for smooth operation, would benefit from occasional checks to ensure it remains free of obstructions. The "built-in safety feature which slows the cable as it retracts" suggests a sophisticated internal mechanism that should be protected from harsh conditions or impacts that could affect its performance.

General Maintenance:

As with any mechanical device exposed to the elements, periodic cleaning of the external housing would help prevent the buildup of dirt and grime, preserving its appearance and potentially extending the life of external components. The use of breakaway nuts during installation is a one-time security measure, but the overall integrity of the mounting points should be periodically checked to ensure the unit remains securely attached to the trailer or coach.

The ToyLok Cable System is presented as a practical and effective solution for securing cargo, combining ease of installation and operation with essential security and safety features. Its design for aftermarket applications makes it a valuable addition for anyone looking to enhance the security of their belongings on a trailer or coach.

Lippert Components ToyLok Specifications

General IconGeneral
ManufacturerLippert Components
Product NameToyLok
Length6 ft
Cable Length6 ft
MaterialSteel, Vinyl
ColorBlack
Weight1.1 lbs
CompatibilityUniversal
FunctionTheft deterrent