EasyManua.ls Logo

Lochinvar KnightXL KBN400 User Manual

Lochinvar KnightXL KBN400
80 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation & Operation Manual
Models: 400 - 801
is manual must only be used by a
quali ed heating installer / service
technician. Read all instructions,
including this manual and the Knight
XL Service Manual, before installing.
Perform steps in the order given.
Failure to comply could result in
severe personal injury, death, or
substantial property damage.
WARNING
Save this manual for future reference.
KBXII-I-O_100161488_2000013409_Rev P

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Lochinvar KnightXL KBN400 and is the answer not in the manual?

Lochinvar KnightXL KBN400 Specifications

General IconGeneral
ModelKBN400
Input BTU/hr400, 000
Efficiency95% AFUE
Weight320 lbs
Dimensions27" W x 54" H x 29" D
Modulation Ratio5:1
Fuel TypeNatural Gas or Propane
Electrical Supply120V, 60Hz

Summary

2 Prepare boiler

Gas conversions

Procedures for converting the boiler to propane gas operation.

3 General venting

Install vent and combustion air piping

Provides detailed instructions for installing vent and combustion air piping.

6 Hydronic piping

General piping information

Provides essential guidelines and steps for hydronic piping installation.

Flow switch, relief valve, and gauge installation

Details the installation of flow switches, relief valves, and gauges.

Circulator sizing

Guidance on sizing circulators based on system design and pressure drop.

7 Gas connections

Connecting gas supply piping

Provides instructions for connecting the gas supply piping to the boiler.

Natural gas

Covers pipe sizing and supply pressure requirements for natural gas.

Propane Gas

Addresses propane gas conversion, pipe sizing, and supply pressure.

Check inlet gas supply

Details the procedure for checking the inlet gas supply pressure.

8 Field wiring

Line voltage connections

Instructions for making 120 VAC power and pump wiring connections.

Low voltage connections

Guidance on routing and connecting low voltage wiring to the control board.

Thermostat and Sensor Connections

Covers installation of thermostats, outdoor sensors, and DHW tank sensors.

Safety and Limit Switch Connections

Details wiring for safety switches like gas pressure and louver proving.

Cascade Wiring

Provides instructions for wiring multiple boilers in a cascade system.

9 Condensate disposal

Condensate drain

Details the installation and maintenance of the condensate drain system.

10 Start-up

Fill water

Covers water quality testing and recommendations for filling the boiler.

Freeze protection

Details the use of propylene glycol for freeze protection and its considerations.

Fill and test water system

Outlines the process for filling and testing the water system.

Check for gas leaks

Instructions for performing gas leak checks before and during operation.

Final checks and startup procedures

Guides through final checks, starting the boiler, and troubleshooting common issues.

Operating instructions

Provides step-by-step instructions for operating the boiler.

Check flame and combustion

Guides through checking burner flame, combustion analysis, and safety shutoff.

Configuration of the cascade

Details programming parameters for cascade boiler operation.

11 Operating information

Protection Features

Details temperature limiting, freeze protection, and other safety features.

Boiler Temperature Regulation and High Limits

Explains temperature control, high limit operations, and testing procedures.

Cascade Operation and Sequencing

Details cascade setup, sequencing, and DHW/setback logic.

12 Maintenance

Maintenance and Annual Startup Schedules

Outlines service and maintenance schedules for technicians and owners.

Check Boiler Relief Valve

Details inspection and testing procedures for the boiler relief valve.

Cleaning Boiler Heat Exchanger

Provides detailed steps for cleaning the boiler heat exchanger.

13 Diagrams

Wiring Diagram

Presents the overall wiring diagram for the boiler's electrical connections.

Related product manuals