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Loctite UVALOC 1000 User Manual

Loctite UVALOC 1000
80 pages
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Table of Contents

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Loctite UVALOC 1000 Specifications

General IconGeneral
BrandLoctite
ModelUVALOC 1000
CategoryPower Tool
LanguageEnglish

Summary

Please Observe the Following

Emphasized Sections

Explains warning and caution signal words and their implications.

Items Supplied

Lists the components included with the UVALOC 1000 unit.

For your Safety

Provides critical safety instructions and warnings for safe operation.

General Instructions

Details general operating guidelines, ozone production, and special label explanations.

Special Instructions

Covers lamp life, bulb handling, overheating, and repair/servicing precautions.

Field of Application (Intended Use and Foreseeable Abuse)

Defines the intended use, prohibited applications, and system description.

Description

Theory of Operation

Explains the system's function, radiation principles, and UV minimum settings.

UV Spectra

Details UV spectrum ranges (UVA, UVB, UVC) and shows bulb output graphs.

Displays, Operating Elements and Connections

Identifies and describes front panel controls, display, and connections of the controller.

Controller, rear panel

Details rear panel connectors, fuse, and power supply information for the controller.

Lamp housing, front panel

Identifies and describes front panel components of the lamp housing, like ventilation slots.

Lamp housing, rear panel

Details rear panel connections, compressed air supply, and fan for the lamp housing.

Lamp housing interior

Describes internal lamp housing components like the reflector, UV bulb, and cooling channel.

Cure chamber

Describes the cure chamber's rack levels, perforated plate, and door safety switch.

Technical Data

Dimensions UVALOC 1000 Tunnel version 97056

Provides detailed dimensional drawings and specifications for the tunnel version.

Installation

Space Requirements

Specifies necessary clearance and safety areas around the unit for proper ventilation and maintenance.

Environmental and Operating Conditions

Outlines requirements for a dry, well-ventilated installation site.

Connecting the Unit

Details the steps for connecting power, pneumatic hose, foot switch, and data cables.

Installation of the Bulb

Provides instructions and safety precautions for installing a new UV bulb.

Start-up

Guides through the initial power-on, bulb warm-up, and readiness indication.

Display Language

Explains the procedure for selecting the user interface display language.

Adjusting Exposure Time/Cont Mode

Describes how to set exposure time and select continuous mode operation.

Adjustment

Details how to adjust exposure time settings and select operating modes.

Switch from 500 W to 1000 W

Explains how to change the power output setting between 500 W and 1000 W.

Resetting Bulb Operating Hours

Details the procedure to reset lamp operating hours and ignition count.

Calibration

Describes the process for calibrating UV output measurements using the 'UV Adjust' menu.

Adjusting UV Minimum

Explains how to set the minimum acceptable UV output threshold via the 'UV Minimum' menu.

Curing

Part Loading

Provides guidance on placing parts in the chamber and shows radiation intensity levels per rack.

Start Exposure Cycle

Details how to initiate an UV exposure cycle using foot switch or external signal.

Shutdown

Explains the correct procedure for shutting down the unit via the 'Turn off' menu.

No Uncontrolled Shutdown

Warns against improper shutdown via power switch, emphasizing controlled cooling.

EMERGENCY Shutdown

Describes how to activate the emergency stop and the steps to return to normal operation.

Startup with Bulb in Cold Condition

Refers to section 4.5 for the procedure to start the unit with a cold bulb.

Startup with Bulb at Operating Temperature

Provides steps for starting the unit when the bulb is already at operating temperature.

Safety devices

Temperature Protection

Explains the temperature sensor, error messages, and how the system protects against overheating.

Door Safety Switch

Describes the door safety switch that prevents opening during exposure cycles.

Intensity Monitor

Details the UV sensor for monitoring intensity and setting UV minimum values.

Environmental Protection

Equipment

Provides information on unit disposal and compliance with local regulations.

UV Bulb

Warns about mercury content in the bulb and specifies hazardous waste disposal.

Troubleshooting

Error Messages and their Corrective Actions

Lists error messages, their causes, and corrective actions for common issues.

Hardware failure

Troubleshoots error messages related to hardware failures and suggests contacting service.

Inadmissible UV Level

Addresses errors for inadmissible UV levels and potential causes like sensor contamination.

Shutter position compressed air?

Troubleshoots shutter operation errors related to compressed air supply or jammed shutters.

Inadmissible Lamp voltage

Explains errors regarding inadmissible lamp voltage and potential power supply issues.

Lamp does not ignite

Troubleshoots errors where the lamp fails to ignite, possibly due to overheating or no bulb.

No Lamp voltage cable connected?

Addresses errors indicating a missing or disconnected lamp voltage cable.

Data cable not connected

Troubleshoots errors related to the data cable connection between lamp housing and controller.

Shutter does not open. Air supply?

Troubleshoots shutter opening failures potentially caused by lack of compressed air.

Fell below UV minimum

Addresses warnings when UV output drops below the set minimum threshold.

Exposure prematurely cancelled

Explains reasons for premature cancellation of exposure cycles, excluding emergency stop.

General Errors and their Corrective Actions

Provides a table of common malfunctions, their possible causes, and corrective actions.

Bulb Replacement

Provides detailed instructions and safety precautions for replacing the UV bulb.

Filter Pad Replacement

Details the procedure for replacing the filter pad, including disassembly steps.

Change of UV Sensor

Guides through the process of replacing the UV sensor and its associated PCB.

Sensor Cable Replacement

Provides steps for disconnecting and replacing the sensor cable.

Change of Reflector

Details the procedure for removing and replacing the unit's reflector.

Annex

Spare Parts and Accessories

Lists available spare parts, accessories, their Loctite types, and order numbers.

Pin Connection

Illustrates pin connections for the footswitch (XS1) and controller interfaces.

XS2 PLC

Details the pin connections for the XS2 PLC interface for external control systems.

Declaration of Conformity

Presents the manufacturer's declaration of conformity with EC regulations and standards.

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