G120F/G160F/G200F Part IV Disassembly and maintenance
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Standard
Service limit
G120
13.005mm
13.07 mm
G160 200
18.002mm 18.07 mm
2) Big end I.D.
Replace the connecting if its big end I.D. is smaller
than standard value or is out of service limit.
Standard Service limit
G120
26.02mm 26.066 mm
G160 200
30.02mm
30.066 mm
3) Crankpin O.D.
Standard Service limit
G120
25.98mm 25.92 mm
G160 200
29.98mm 29.92 mm
4) Connecting rod big end side clearance
5) Connecting rod big end oil clearance (radial)
a) Clean all oil from the crankpin.
b) Place a piece of plastic gauge on the crankpin,
install the connecting rod and cap, and
tighten the bolts to the specified torque.
Torque: 12-14N.m
Note: Do not rotate the crankshaft while tightening
the bolts.
c) Remove the connecting rod and measure the plastic
gauge.
Standard Service limit
0. 1-0.7mm 1.1mm