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LOTOS CT520D User Manual

LOTOS CT520D
26 pages
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®
LOTOS TECHNOLOGY
www.uwelding.com
Plasma Cutter TIG Stick Welder CT520D
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LOTOS CT520D Specifications

General IconGeneral
Input Frequency50/60Hz
Output Current Range (TIG)10-200A
Output Current Range (Plasma)20-50A
Max Duty Cycle60%
Insulation ClassF
Protection ClassIP21S
Electrode Size1.6-4.0mm
Input Voltage220V
Welding ProcessesTIG, MMA
Plasma Cutting Thickness8mm
Weight14.5 kg

Summary

Quick Setup: Plasma Cutting

Plasma Cutting Safety and Air Connection

Safety gear for plasma cutting and connecting the air compressor.

Plasma Cutting Connections

Plasma Torch and Ground Cable Hookup

Connecting plasma torch and ground cable, setting modes and current.

TIG Welding Setup Introduction

TIG Welding Safety and Gas Inlet

Safety gear and connecting the gas inlet for TIG welding.

TIG Welding Connections

TIG Gas Regulator and Torch Hookup

Setting gas pressure, connecting TIG torch and ground cable.

TIG Welding Operation Options

TIG Foot Pedal and Torch Head Assembly

Using a foot pedal and assembling TIG torch head parts.

Stick/Arc/MMA Welding Setup

Stick Welding Safety and Panel Settings

Safety gear, panel connections, and settings for Stick welding.

Introduction to Lotos CT520D

Manual Overview and Target Audience

Introduction to the manual's purpose and the intended users.

General Safety Precautions

Cautionary Advice and Electric Shock Prevention

Cautions on bodily injury, machine operation, and preventing electric shock.

Health Hazards: Fumes, Rays, Noise

Warnings about hazardous fumes, arc rays, and noise.

Specific Safety Risks

Fire, Burns, Eye Safety, and Cylinder Handling

Prevention of fire/explosion, burns, eye protection, and cylinder safety.

Equipment Overview and Specs

CT520D Features and General Specifications

CT520D features, main characteristics, and general specifications.

Detailed Process Specifications

Plasma Cutting and TIG Welding Specs

Detailed specifications for plasma cutting and DC TIG welding.

Stick Welding and Material Compatibility

Detailed specifications for DC Stick welding and material compatibility.

Torch and Consumables

Torch Types and Consumables Packages

Information on torch types, models, and consumables packages.

Machine Control Diagrams

Front Panel Controls and Air Regulator

Diagrams of front panel controls and air regulator configuration.

Welding Setup Diagrams

Plasma Cutting and TIG (No Pedal) Diagrams

Diagrams for plasma cutting and TIG welding without a foot pedal.

Advanced Welding Setup Diagrams

TIG (With Pedal) and Stick/MMA Diagrams

Diagrams for TIG welding with a foot pedal and Stick/MMA welding.

Installation: Power and Cables

Power Cord Wiring and Cable Connections

Instructions for power cord wiring and connecting output cables.

Function and Power Switch Operation

Explains the operation of function and power supply switches.

Installation: Process Functions

TIG, MMA, and Plasma Installation Steps

Installation steps for TIG, MMA, and Plasma cutting functions.

Current Setting and Regulator Installation

Setting welding current and installing air/argon regulators.

Operating the Welder: TIG/MMA

TIG and MMA Welding Operation Guide

Step-by-step guides for operating TIG and MMA welding functions.

Operating the Welder: Plasma Cutting

Plasma Cutting Operation Guide

Step-by-step guide for operating the plasma cutting function.

Operational Notes and Environment

Working Environment and General Safety

Recommendations for working environment and general safety.

Maintenance and Safety

Maintenance, Overload, Voltage, Earth Safety

Maintenance guide and safety for overload, voltage, and earth connection.

Troubleshooting Common Faults Overview

Guide for troubleshooting common fault symptoms and their rectifications.

Troubleshooting: Fan, Arc, Output Issues

Resolving Fan, Arc Start, and Output Problems

Solutions for faults related to fan, arc start, and output issues.

Troubleshooting: Stability and Performance

Resolving Current, Splash, and Stability Issues

Solutions for issues like unstable current, excessive splash, and arc stability.

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