TRANSMISSION
Page
F19
@
3.
Slide off the 3rd gear loose pinion with the synchro ring and the needle
bearing cage.
4.
If
the control shaft
is
fitted, remove the lockin
g
ring securing the control
shoft to the primary shaft and remove the control shaft and spring.
To Replace
1.
If
the input shaft
is
disconnected, fit the spring
(Q),
then the input shoft
(M)
and secure with the circlip
(J).
2.
Fit the following onto the input shaft in the order shown.
(a)
3rd gear idler
(P)
together with its needle bearing cage smeared
with transmission oil.
(b)
Synchro ring
(F).
(c)
synchroniser (E) ensuring that the collar with a groove
is
towards
the 3rd gear idler
(P).
(d)
Using the circlip pliers 3253
-
T fit the circlip
(Q).
Moke sure circlip
..
2
7
-.
p:;.:
is
fitted in the direction noted when removed.
...
.
..
,..
..:
.
,
IMPORTANT:
i,hg
maximum movement of the synchroniser
(E)
on the shoft
m&
not exceed 0.10 mm. Adjustment of this movement
is
.5
achieved bGchbnging
.
.
the circlip
(Q)
for one of a different
W
thickness.
Withdraw circlip from its groove.
,:
.
.,..~
(e) Synchro ring
(D).
..*:;L:
.'";
>.,K7
:,:,,
(f)
4th gear idler (K) together with its needle bearing cage smeared with
l
'
transmission oil. Slide the synchroniser (E) across to engage the 4th
X.'
G&.
gear.?, er.
.
:
...,.
3.
Pass the inputishaft end of the assembly through the top opening or 'he
georbox, then forward throu
g
h the bearing opening into the differential
compartment and
locote circlip in its groove. It may be necessary to remove
the pinion shoft to provide
addition01 space to move the primary shaft down
into the casting. See under headin
g
'Bevel Pinion Shaft'.
4.
Fit the double rear bearing
(C)
and the front bearing
(H)
using
o
tube 30 mm
internal diameter, 300 mm
long.
5.
Keploce the bevel pinion, see 'Bevel
Pi
::,~ft'.
6.
Place the reverse gear wheel down into the gearbox with the fork groove
towords the differential. Insert the intermediate shaft and line up the recess in
the shaft with the grub screw. Smear the threads of the grub screw with a
ESPRIT
<--
-
".,.."
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