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LVD Orion 3015 Plus Series User Manual

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V20.00 REF NR: HL330ENG June 2012
USER MANUAL
Orion 3015 Plus Series
Laser Cutting Machines
This manual is copyrighted. Under the copyright
laws, you may not copy the manual or the
programs in whole or in part, except in normal
use of the software or to make a backup copy.
This exception does not allow copies to be made
for others, whether or not sold. All drawings
contained within are subject to change without
notice. Please contact LVD/Strippit for most
recent drawings. Machine image on this page
does not include CE Safety enclosure.

Table of Contents

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LVD Orion 3015 Plus Series Specifications

General IconGeneral
BrandLVD
ModelOrion 3015 Plus Series
CategoryCutter
LanguageEnglish

Summary

STRUCTURE USER MANUAL

Safety instructions

Details the safety instructions for operating the machine.

Operating the machine

Provides information on how to operate the laser cutting machine.

Appendix

Contains supplementary information and appendices for the manual.

BASIC GUIDELINES FOR LASER CUTTING

SPECIAL REMARKS ABOUT CLAMPS ON ORION & ORION PLUS MACHINES

Z-height during rapid movement (GO) between parts

Guidelines for setting Z-height during rapid movement to avoid collisions.

Position of clamps

Instructions regarding the position of clamps and collision risk.

Safety zone around clamps

Information on safety zones around clamps to prevent collisions.

Other remarks

Additional remarks and checks related to clamp usage and part nesting.

SAFETY REMARKS FOR ASPIRATION UNIT (DONALDSON)

1 SAFETY INSTRUCTIONS

1.1 Introduction

Introduction to the manual and the importance of understanding its contents.

1.2 List with symbols (in manual)

Explanation of warning symbols and their meanings used in the manual.

1.3 Warning notes and symbols

Covers warning notes, symbols, and their importance for safety.

1.3.1 Warning labels on machine

Details on warning labels affixed to the machine and their significance.

1.3.2 Warning labels on laser source

Information on warning labels specific to the laser source component.

1.4 Safety measures to be taken by owner/operator

1.4.1 Personnel qualification

Requirements for personnel qualification and training for operating the machine.

1.4.2 Organization and training of personnel

Guidelines for personnel organization, training, and responsibilities.

1.4.3 Availability of information

Ensuring manuals and safety information are accessible to users.

1.4.4 No modifications - original spare parts

Prohibits modifications and emphasizes using original spare parts for safety.

1.4.5 Materials hazardous to health

Information on hazardous materials and user responsibility for safety.

1.4.6 Emergency stop

Procedure for using the emergency stop button in critical situations.

1.4.7 Fire

Safety measures and procedures to follow in case of fire.

1.4.8 Maintenance and repairs

Guidelines for performing maintenance and repair work safely.

1.5 Safety measures by the supplier

1.5.1 Emergency stops

Location and function of the machine's emergency stop buttons.

1.5.2 Machine enclosure

Description of the machine's enclosure and safety features.

1.5.3 Light symbols

Explanation of the indicator lamps and their meanings.

1.5.4 Keyboard

Features on the CNC keyboard for putting the machine in a safe condition.

1.6 Operating modes of the machine

1.6.1 Normal functioning mode

Describes the intended use of the machine in normal operation.

1.6.2 Service mode

Information about the service mode, restricted to LVD technicians.

1.7 Overview of the risks

1.7.1 Laser radiation

Details risks associated with laser radiation, including classes and precautions.

1.7.2 Electrical Hazards

Covers risks related to electrical systems and equipment.

1.7.3 Hydraulic, pneumatic and gas systems

Risks associated with hydraulic, pneumatic, and gas systems.

1.7.4 Gas, dust, fumes, smoke

Hazards from gas, dust, fumes, and smoke during operation.

1.7.5 Safety instructions (emergency action) in emergency situations

Procedures for emergency situations and use of emergency stop buttons.

1.7.6 Noise level

Information on noise levels and recommendations for ear protection.

1.7.7 Safety instructions for lenses

Precautions for handling and cleaning cutting lenses, and actions if they break.

1.7.8 Safety instructions for cutting some materials

Guidelines for cutting specific materials and associated risks.

1.7.9 Safety provisions for the operator (clothing, glasses, etc.)

Recommendations for operator clothing, safety glasses, and gloves.

1.7.10 Substances that may harm the health and environment

Risks from substances emitted during cutting and environmental protection.

1.7.11 Injuries caused by movements of the machine

Precautions against injuries from moving machine parts.

1.7.12 Fire protection

Guidelines for fire prevention and protection measures.

1.7.13 Temperature of parts (burn risks)

Information on heated parts and precautions to avoid burns.

1.8 Additional safety instructions for special situations

1.8.1 Safety instructions when aligning the optical path

Specific safety guidelines for aligning the machine's optical path.

1.8.2 Additional instructions

General additional safety instructions and job-specific provisions.

1.8.3 Maintenance & repair

General procedures and precautions for maintenance and repair.

1.8.3.1 In general

General guidelines for all maintenance and repair operations.

1.8.3.2 Lubrications, coolants and cleaning products

Safety precautions when handling lubricants, coolants, and cleaning products.

1.8.3.3 Dangerous areas (high temperatures, high voltage)

Identification of dangerous zones related to high temperatures and voltage.

2 OPERATING THE ORION LASER CUTTING MACHINE

2.1 Before you start

Prerequisites and checks before operating the laser cutting machine.

2.2 Powering up

Step-by-step instructions for powering up the machine.

2.2.1 Main breaker

Procedure for operating the main breaker.

2.2.2 Gas supply

Instructions for checking and supplying cutting gases.

2.2.3 CNC controller

Reference to operator handbook for CNC controller procedures.

2.2.4 Security circuit – initial security check & reset

Performing initial security checks and resets for the controller.

2.2.5 Start the laser source

Procedure for starting the laser source, including chiller checks.

2.2.6 Reference all machine axes

Reference to operator handbook for machine axis referencing.

2.3 What to do before cutting...

2.3.1 Transfer a NC file from PC into the machine

Reference to operator handbook for NC file transfer.

2.3.2 Execute a program

Reference to operator handbook for program execution.

2.3.3 Nozzle alignment

Procedure for nozzle alignment to ensure quality cutting.

2.3.4 Check the part and contour counters

Procedure for checking and resetting part and contour counters.

2.3.5 Loading/Unloading (table change) of the cutting table

Reference to operator handbook for table loading/unloading procedures.

2.3.6 Final checks

Final checks before starting the cutting process.

2.4 The cutting of the sheet

2.4.1 Modify cutting parameters

Instructions for modifying cutting parameters via touch-L.

2.4.2 Override signals

Using override switches for feedrate and gas pressure adjustments.

2.4.3 Restarting/resuming

Procedures for temporarily halting and resuming NC program execution.

2.5 Once all cutting is finished.

Procedure for finishing all cutting operations.

2.6 Shutdown

2.6.1 Power down the laser source

Reference to operator handbook for powering down the laser source.

2.6.2 Switch off the controller

Reference to operator handbook for switching off the controller.

2.6.3 Switch off the machine

Reference to operator handbook for switching off the machine.

2.7 Maintenance done by the operator

2.7.1 Daily Maintenance

Reference to maintenance manual for daily tasks.

2.7.2 Weekly Maintenance

Reference to maintenance manual for weekly tasks.

2.7.3 Maintenance every 2 weeks

Reference to maintenance manual for bi-weekly tasks.

2.7.4 Greasing instructions : table carriage

Reference to maintenance manual for table carriage greasing.

2.7.5 Resonator: Turbo blower oil change

Reference to maintenance manual for resonator/blower oil change.

2.7.6 Alignment procedure optical path on Orion machine

Reference to maintenance manual for optical path alignment.

3 APPENDICES

3.1 Gas supply

Information regarding the supply and connection of cutting gases.

3.1.1 Cutting gas supply

Detailed procedure for connecting and setting up cutting gases.

3.2 MDI, OP and SUB panel

3.2.1 MDI PANEL

Reference to operator handbook for MDI panel information.

3.2.2 SUB PANEL

Reference to operator handbook for SUB panel information.

3.3 System programs

3.4 Miscellanious

3.4.1 How to edit a program loaded in program memory

Instructions for editing programs loaded into memory.

3.4.2 How to manually move a machine axis

Reference to operator handbook for manually moving machine axes.

3.4.3 How to mount a cutting lens into its holder

Step-by-step guide for mounting a cutting lens into its holder.

3.4.4 How to determine the focal point of a cutting lens

Procedure to determine the focal point of a cutting lens.

3.4.5 Structure of a NC file, main program, subprograms

Explanation of the structure of NC files, main programs, and subprograms.

3.4.6 Custom macro screen F1

Information regarding the custom macro screen F1.

3.4.7 Error Messages

Guidance on PMC and FANUC error messages.

3.4.8 Terminology