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AIO-360 Series
Lycoming AIO-360 Series User Manual
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SECTION
3
LYCOMING
OPERATOR’S
MANUAL
OPERATING
IN
STRUCTIONS
O-360
AND
ASSOCIAT
ED
MODELS
Figure 3-42. Sea L
evel and Altitude P
erformance
O-360-A1A,
-A1D,
-A1
P,
-A2A,
-A2D,
-A2F,
-A3A,
-A4
A,
-A4D,
-A4M,
-A4N,
-A4P,
-A1F6
,
-A1H6,
-C1F,
-C1G,
-C4F,
-C4P,
-F1A6;
HO-
360-C1A
3-56
92
94
Table of Contents
Operator's Manual Revision
3
Important Safety Notice
9
General
11
Table of Contents
12
Table of Contents
14
Description
14
Cylinders
16
Valve Operating Mechanism
16
Crankcase
16
Crankshaft
16
A Brief Description of the Carburetors and Fuel Injectors
17
Crankcase Covers (AIO Series)
17
Connecting Rods
17
Pistons
17
Accessory Housing
17
Oil Sump
17
Cooling System
17
Induction System
17
Model Application Table
18
Lubrication System
18
Priming System
18
Ignition System
18
Counterweight System
18
Specifications
22
O-360-A, -C, -F Series Specifications
24
O-360-B, -D Series Specifications
24
O-360-J2A Specifications
24
HO-360-A, -C Specifications
25
HO-360-B Series Specifications
25
IO-360-L2A Specifications
25
IO-360-A, -C, -D, -J, -K Series Specifications
26
IO-360-B1G6, - M1B Specifications
26
AIO-360-A, -B Series Specifications
27
HIO-360-A, -B Series Specifications
27
IO-360-B, -E, -F Series Specifications
27
HIO-360-C Series Specifications
28
HIO-360-D Series Specifications
28
HIO-360-E Series Specifications
28
HIO-360-F1AD Series Specifications
29
HIO-360-G1A Specifications
29
TIO-360-A Series Specifications
29
Detail Weights
30
Engine, Standard, Dry Weight
30
TIO-360-C Series Specifications
30
HO-360 Series Detail Weights
31
IO-360 Series Detail Weights
31
O-360 Series Detail Weights
31
AIO-360 Series Detail Weights
32
Dimensions, Inches
32
HIO-360 Series Detail Weights
32
TIO-360 Series Detail Weights
32
Operating Instructions
36
Engines Equipped with Float Type Carburetors - Starting
38
General Information on Operation
38
Prestarting Items of Maintenance
38
Starting Procedures. O-360, HO-360, IO-360, AIO-360, HIO-360, TIO-360 Series
38
Engines Equipped with Pressure Carburetors or Bendix Fuel Injectors - Starting
39
Cold Weather Starting
40
Engines Equipped with Simmonds Type 530 Fuel Injector - Starting
40
Ground Running and Warm-Up
40
Fixed Wing
41
Fixed Wing Aircraft
41
Ground Check
41
Helicopter
41
Fuel Mixture Leaning Procedure
42
Operation in Flight
42
General Rules
43
Leaning to Exhaust Gas Temperature Gage
43
Normally Aspirated Engines with Fuel Injectors or Uncompensated Carburetors
43
Turbocharged Engines
43
Representative Effect of Fuel/Air Ratio on Cylinder Head Temperature, Power and Specific Fuel Consumption at Constant RPM and Manifold Pressure in Cru
44
Leaning to Flowmeter
45
Leaning with Manual Mixture Control
45
Use of Carburetor Heat Control
45
Climbing
46
Flight Operation, Landing Approach
46
Ground Operation
46
Take-Off
46
Engine Flight Chart
47
Oil Sump Capacity
48
Operating Conditions
48
O-360-A, -C Series Operating Conditions
49
O-360-A1P, -A4D, -A4P, -C4P, -F, -G Series Operating Conditions
49
O-360-B, -D Series Operating Conditions
49
HO-360-A, -C Series; HIO-360-G1A Operating Conditions
50
HO-360-B Series Operating Conditions; IO-360-A, -C, -D, -J, -K; AIO-360 Series Operating Conditions
50
IO-360-B, -E, -F Series (Except -B1C); IO-360-M1A, -M1B Operating Conditions
50
O-360-J2A Operating Conditions
50
HIO-360-A Series, HIO-360-B Series Operating Conditions
51
HIO-360-C Series Operating Conditions
51
IO-360-B1C Operating Conditions
51
IO-360-L2A Operating Conditions
51
HIO-360-D Series Operating Conditions
52
HIO-360-E Series Operating Conditions
52
HIO-360-F Series Operating Conditions
52
TIO-360-A Series; TIO-360-C Series Operating Conditions
52
Shut down Procedure
53
Sea Level Power Curve - O-360-B, -D Series
54
Part Throttle Fuel Consumption - O-360-C2B, -C2D
55
Part Throttle Fuel Consumption - HO-360-B Series
56
Part Throttle Fuel Consumption - IO-360-A, -C, -D, -J, -K; AIO-360 Series
57
Part Throttle Fuel Consumption - IO-360-B, -E, -F, -M1B Series (Excepting IO-360-B1A, -B1C); HIO-360-G1A
58
Part Throttle Fuel Consumption - IO-360-B1A
59
Part Throttle Fuel Consumption - IO-360-B1C
60
Part Throttle Fuel Consumption - IO-360-L2A
61
Fuel Flow Vs Percent Rated Power - TIO-360-A Series
62
Fuel Flow Vs Percent Rated Power - HIO-360-D
63
Sea Level and Altitude Performance - HIO-360-D
64
Fuel Flow Vs Percent Rated Power - HIO-360-A Series
66
Fuel Flow Vs Percent Rated Power - HIO-360-B Series
67
Fuel Flow Vs Percent Rated Power - HIO-360-C Series
68
Sea Level and Altitude Performance - O-360-A, -C (Except those Listed for Figure 3-40); HIO-360-A Series
69
Sea Level and Altitude Performance - O-360-C2B, -C2D
70
Sea Level and Altitude Performance - O-360B, -D Series
71
Sea Level and Altitude Performance - HO-360-B Series
72
Sea Level and Altitude Performance - IO-360-A, -C, -D, -J, -K; AIO-360 Series
73
Sea Level and Altitude Performance - IO-360-B, -E, -F Series (Excepting IO-360-B1A, -B1C) HIO-360-G1A
74
Sea Level and Altitude Performance - IO-360-B1A
75
Sea Level and Altitude Performance - IO-360-B1C
76
Sea Level and Altitude Performance - IO-360-L2A
77
Sea Level and Altitude Performance - IO-360- M1B
78
Sea Level and Altitude Performance - HIO-360-A Series
79
Sea Level and Altitude Performance - HIO-360-B Series
80
Sea Level and Altitude Performance - HIO-360-C Series
81
Sea Level and Altitude Performance - TIO-360-A Series
82
Fuel Flow Vs Percent Rated Power - HIO-360-E, -F Series
87
Sea Level and Altitude Performance - HIO-360-E Series
88
Sea Level and Altitude Performance with Turbocharger Kit SK-28-12100-HIO-360-E Series
89
Fuel Flow Vs Percent Rated Power - O-360-A, -C, -F, -G Series; HO-360-C1A
90
Fuel Flow Vs Percent Rated Power - O-360-J2A
91
Sea Level and Altitude Performance - O-360-J2A
92
Sea Level and Altitude Performance - O-360-A1A, -A1D, A1P, -A2D, -A2F, -A3A, -A4A, -A4D, -A4M, -A4N, -A4P, -A1F6, -A1H6, -C1F, -C1G, -C4F, -C4P, -F1A6
93
Sea Level and Altitude Performance - HIO-360-F Series
94
Sea Level and Altitude Performance with Turbocharger Kit SK-28-121000-HIO-360-F Series
95
Fuel Flow Vs Brake Horsepower - TIO-360-C1A6D
96
Sea Level and Altitude Performance - TIO-360-C1A6D
97
Periodic Inspections
100
25-Hour Inspection (Engine)
101
50-Hour Inspection (Engine)
101
Daily Pre-Flight
101
100-Hour Inspection
103
400-Hour Inspection
104
Non-Scheduled Inspections
104
Maintenance Procedures
106
Dual Magnetos
108
Ignition and Electrical System Maintenance
108
Ignition Harness and Wire Replacement
108
Single Magneto
108
Timing Magnetos to Engine
108
Ignition Wiring Diagram
109
Timing Marks - 4 Cylinder - 1200 Series
109
Internal Timing – Dual Magneto
110
Retard Breaker
110
Air Intake Ducts and Filter
111
Carburetor or Fuel Injector (Except Simmonds Injectors) Fuel Inlet Screen Assembly
111
Fuel Grade and Limitations
111
Fuel System Maintenance
111
Generator or Alternator Output
111
Idle Speed and Mixture Adjustment
111
Repair of Fuel Leaks
111
Cylinders
112
Lubrication System Maintenance
112
Non-Adjustable Oil Pressure Relief Valve
112
Oil Grades and Limitations
112
Oil Pressure Relief Valve
112
Oil Suction and Oil Pressure Screens
112
Removal of Cylinder Assembly
113
Removal of Hydraulic Tappet Sockets and Plunger Assemblies
113
Removal of Piston from Connecting Rod
113
Assembly of Cylinder and Related Parts
114
Assembly of Hydraulic Tappet Plunger Assemblies
114
Location of Shims between Cylinder Barrel and Hold-Down Pates (Where Applicable) and Sequence of Tightening Cylinder Base Hold-Down Nuts
115
Generator or Alternator Drive Belt Tension
116
Turbocharger Controls
116
Exhaust Bypass Valve (TIO-360-A Series)
117
Exhaust Bypass Valve (TIO-360-C1A6D)
117
Density Control Full Throttle Setting Limits
118
Exhaust Bypass Valve Open and Closed Setting
119
Timing Marks on Rotating Magnet
119
Ignition Wiring Diagram, Dual Magneto
120
Troubleshooting - Engine
124
Failure of Engine to Start
124
Failure of Engine to Idle Properly
125
Low Power and Uneven Running
125
High Oil Temperature
126
Failure of Engine to Develop Full Power
126
Low Oil Pressure
126
Rough Engine
126
Excessive Oil Consumption
127
Turbocharger Troubleshooting
127
Excessive Noise or Vibration
127
Engine will Not Deliver Rated Power
127
Critical Altitude Lower than Specified
128
Engine Surges or Smokes
129
High Deck Pressure (Compressor Discharge Pressure)
129
Installation and Storage
130
Oil and Fuel Line Connections
132
Inspection of Engine Mounting
132
Attaching Engine to Mounts
132
Preparation of Engine for Installation
132
Preparation of Carburetors and Fuel Injectors for Installation
133
Fuel Injector (Bendix)
133
Propeller Installation
133
Fuel Metering System Diagrams
135
Magneto Connections Diagram
136
Optional Oil Cooler Connections Diagrams
137
Installation Drawing - O-360-A, -B Series (Except A1C, -A1G)
138
Installation Drawing - O-360-A1C, IO-360-B1C
139
Installation Drawing - O-360-С, -D Series (Except -C2B, -C2D)
140
Installation Drawing - O-360-C1B, -C1D; HO-360-B1A, -B1B
141
Installation Drawing - O-360-A Series
142
Installation Drawing - IO-360-B1A
143
Installation Drawing - IO-360-B1B, -B1D
144
Installation Drawing - IO-360-C1A, -C1B, -D1A; HIO-360-C1A, -C1B
145
Installation Drawing - HIO-360-A1A
146
Installation Drawing - HIO-360-B1A, -B1B
147
Tables
148
Ground Run after Top Overhaul or Cylinder Change with New Rings
151
Flight Test after Top Overhaul or Cylinder Change with New Rings
152
Full Throttle HP at Altitude (Normally Aspirated Engines)
153
Centigrade - Fahrenheit Conversion Table
154
Inch Fractions Conversions
155
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Lycoming AIO-360 Series Specifications
General
Brand
Lycoming
Model
AIO-360 Series
Category
Engine
Language
English
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