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Lyrec TR532 Series User Manual

Lyrec TR532 Series
195 pages
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1. CONTENTS
2. SPECIFICATIONS
2.1 Technical Specifications
2.2 Dimensions
2.3 Accessories
3. GENERAL DESCRIPTION
3.1 Service Manual
3.2 Tape Deck
3.3 Record/playback Amplifiers AM77
3.4 VU-meter Panel
3.5 Console
3.6 Remote Control Unit
4. INSTALLATION
4.1 Unpacking
4.2 Interconnection
4.3 Connector Table
4.4 Connector Drawings
4.5 Transportation
5. OPERATION
5.1 Switching On
5.2 Loading
5.3 Play Mode
5.4 Record Mode
5.5 Fast Wind Mode
5.6 Edit Mode
5.7 Stop Mode
5.8 Tape Deck Logic
5.9 Ready
5.10 Drop In/Out
5.11 Safe
5.12 Line/Sync/Repro
5.13 Solo/Defeat
5.14 Tape Timer
5.15 Search Function
5.16 Varispeed
5.17 Sync Output
5.18 Special Features
5.19 Tape Position Controller TPC
1977-05-01 TR532 CONTENTS

Table of Contents

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Lyrec TR532 Series Specifications

General IconGeneral
BrandLyrec
ModelTR532 Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

SPECIFICATIONS

Technical Specifications

Detailed technical data for tape speed, reel type, stability, wow/flutter, rewind/start times, accuracy, inputs/outputs, sync, equalization, and bias frequency.

Dimensions

Physical dimensions of the TR532 recorder and its remote control units, shown in diagrams.

List of Accessories

Comprehensive list of included accessories and parts for each unit, detailing tools, cables, and connectors.

GENERAL DESCRIPTION

Service Manual

Overview of the manual's scope, covering description, installation, operation, and service for Lyrec TR532 series recorders.

Tape Deck

Detailed description of the TR532 tape deck's compact layout, tape path, speed control, tension maintenance, and front panel controls.

Record/Playback Amplifiers AM77

Explanation of the AM77 amplifier design, adjustments, and features like equalization and bias control for plug-in boards.

VU-meter Panel

Description of the VU-meter panel's mounting options and calibration capabilities for studio requirements.

Console

Information on the console's construction, casters, and electrical interconnections for the tape deck and amplifiers.

Remote Control Unit

Features of the remote control unit, including channel switching, SOLO button, VARISPEED, TAPE TIMER, and SEARCH FUNCTION.

INSTALLATION

Unpacking

Instructions for carefully unpacking the machine, inspecting for damage, and retaining packing materials.

Interconnection

Steps for wiring mains connectors, ensuring voltage compatibility, following local regulations, and connecting other components.

Connector Table

A detailed table listing connector designations, types, mating connectors, and wiring responsibilities for the tape deck and electronics.

Connector Drawings

Visual representations of connector pin assignments and configurations for various input/output and control signals.

Transportation

Guidelines for safely transporting the Lyrec TR532 recorder using a car or van, including the use of a special transport frame.

OPERATION

Switching On

Procedure for powering up the machine, selecting tape speed, and verifying indicator lights and fan operation.

Loading

Instructions for loading reels, securing them, and threading the tape through the tape path.

Play Mode

Steps to engage PLAY MODE, including pressing START, observing roller engagement, and selecting REPRO for monitoring.

Record Mode

Guide to selecting channels for RECORD MODE, pressing READY, and engaging RECORD and START buttons for recording.

Fast Wind Mode

Instructions for using the FAST WIND mode from both the tape deck and remote control unit.

Edit Mode

Procedure for entering EDIT MODE to allow precise spot erasing or listening without tape contact.

Stop Mode

How to use the STOP button to halt tape motion and place electronics in standby condition.

Tape Deck Logic

Overview of the tape deck's logic design to prevent tape damage and allow smooth transitions between modes.

Ready

Explanation of the READY mode for channels, indicating readiness for recording and the LED behavior.

Drop In/Out Capability

Procedure for pre-selecting tracks to drop in or out of record mode without interrupting tape motion.

Safe

Explanation of the SAFE mode function for preventing channels from entering RECORD MODE, including master and individual SAFE buttons.

Line/Sync/Repro

How to select LINE, SYNC, or REPRO signals for output from playback amplifiers.

Solo/Defeat

Function of the SOLO and DEFEAT buttons for isolating or muting individual channels.

Tape Timer

How the TAPE TIMER displays elapsed time and how to reset it.

Search Function

How to use the SEARCH FUNCTION with a PRESET DIAL to locate specific tape positions accurately with no overshoot.

Nominal/Varispeed

Details on using NOMINAL and VARISPEED buttons, including speed adjustments and using the TAPE TIMER for speed checking.

Sync Output

Information on the separate sync amplifier and its output for each channel.

Special Features

Overview of special features like HEADBLOCK, EDITING FACILITIES, SWITCH-OFF SAFE-GUARD, SPEED MEMORY, and TRANSIENT PROTECTION.

Tape Position Controller, TPC (Optional)

Description of the TPC unit, its four-digit display, memory functions, and search capabilities for precise tape positioning.

ADJUSTMENTS

Tape Deck Mechanical Adjustments

Procedures for adjusting reel platform height, tension arm pressure, and pinch roller pressure for optimal tape transport.

Guide Roller Pressure

Instructions for adjusting guide roller pressure to specific force values for proper tape guidance.

Roller Perpendicularity

Steps for adjusting rollers to be perpendicular to the tape deck using set screws and an alignment template.

Upper Capstan Bearing Point

Procedure for adjusting the upper capstan bearing point to ensure correct contact and minimum motor current.

Mechanical Brakes

Setting the tension for mechanical brakes to ensure servo-arms don't reach rest position prematurely.

Tape Path Alignment

Critical adjustments for tape path alignment, including reel platform height, guide roller height, and perpendicularity.

Fine Azimuth Adjustment

Detailed steps for fine-tuning head azimuth using an oscilloscope and test tape for optimal signal alignment.

AM 77 Adjustment Procedure

Procedures for adjusting the AM77 amplifiers for correct frequency response, including playback level, sync, and bias settings.

Bias Adjustment

Steps to adjust bias current and resonance for optimal record/playback performance and to minimize bias leakage.

Record Level Adjustment

Procedure for setting record levels and ensuring a flat frequency response across different frequencies.

Erase Adjustment

Steps to adjust erase current for symmetry and optimal low-frequency noise reduction.

VU-meter Panel

How to adjust VU-meter levels to match studio metering systems using a test tape or tone source.

Bias Filter and DC-Current Adjustments

Procedures for adjusting bias filters and DC currents in amplifier circuits, typically only needed after component replacement.

SERVICE

Theory of Operation

Explains the operational principles of the capstan motor system, speed preamplifier, and frequency detector.

Capstan Braking

Details on how the capstan motor is braked to prevent tape loops during start/stop operations.

Acceleration Control in Capstan Motor

How acceleration time and run quality in nominal speed are controlled via potentiometers.

Motor Control Commutator

Explanation of the motor control commutator's function, signals from Hall generators, and overspeed trigger circuit.

Reel Motor Servo System

Description of the servo system controlling the supply and take-up motors, including voltage sources and logic information.

Wind Speed Limit Circuit

How the wind speed limit circuit prevents excessive tape winding speeds and controls tape tension.

Dynamic Brake System

How dynamic braking is achieved through opposite direction wind functions and logic from the tachometer.

Capstan and Guide Roller Solenoids

Operation of solenoids for capstan and guide rollers, including pull and hold-on voltages and timing during start/stop.

Remote Control Unit Muting System

How the muting system operates to protect speakers and its interaction with STOP, START, and EDIT controls.

PREVENTIVE MAINTENANCE

Demagnetization

Recommended daily procedure for demagnetizing tape heads and metal parts to prevent noise and distortion.

Ventilation

Information on the ventilation fans, air filters, cleaning, and checking filter status.

Lubrication

Specific lubrication points for the capstan top bearing, glass air cylinders, and solenoid plungers.

Removing Head Block

Step-by-step instructions for safely removing the head block assembly from the tape deck.

Tension Arm Potentiometer Replacement

Procedure for replacing the tension arm potentiometer, including accessing and disassembling the clutch assembly.

Performance Check

Recommended monthly checks including visual inspection, tape transport modes, and playback/sync amplifier performance.

SPARE PARTS

Special Tools

List of special tools required for maintenance and adjustments, including alignment templates and tension measuring devices.

Spare Parts

Detailed list of spare parts for the tape deck, control section, and amplifier cabinets, organized by drawing number.

APPLICATION NOTES

Effects

How to achieve phasing, flanging, and doubletracking effects using SYNC OUTPUTS and another tape recorder.

Availability of playback signal during winding

Modification to allow playback signal during winding, useful for time code recording.

SOLO Function modification

How to modify the SOLO function to mute other channels instead of switching them to LINE IN.

SERVICE BULLETINS

Equalisation

Table for aligning CCIR or NAB equalization using test tapes, providing relative output levels.

To reduce hum

Procedure to reduce hum by changing a resistor value in the power stabilizer assembly.

To reduce click-noise when switching amplifier state

Remedy to reduce click-noise by installing capacitors across base emitters of line drivers.

Improvement of START POWER Circuit

Modification to improve the start-up characteristic by adjusting the START POWER circuit.

Modification of: Code 1 servo system print

Detailed steps for modifying the Code 1 servo system print to improve start-up characteristic.

Slow response in changing speed

Solution for slow speed response by adjusting a filter capacitor and connections in the capstan motor control.

Reliability of crimp-connectors

Remedy to increase reliability by soldering wires to AMP crimp-connectors, especially for power supply.

Lifetime of tape timer lamp

Improvement to increase tape timer lamp lifetime by modifying the controlling circuit on the tachometer logic print.

Reducing SYNC to REPRO crosstalk

Method to reduce crosstalk by modifying PCB wiring and using shielded cable for the SYNC OUT output.

Elimination of unwanted mode switching, caused by mains transients

Remedy to suppress mains transients causing unwanted mode switching by installing filter capacitors on regulators.

NEW IMPROVED BRAKE BAND, FELT-COATED

Information on new brake bands, their installation, running-in procedure, and adjustment of servo springs.

SUBSTITUTION OF TRANSISTOR

Guidance on substituting the MJE 2955 transistor with MJE 2955T, noting pin reversal and thermal contact.

DIAGRAMS TR532

Head Connections TR532

Diagram showing head assembly and electronic connection numbers for TR532.

Tape Deck TR532

Diagram related to the TR532 tape deck, likely a block diagram or layout.

Capstan Motor Control

Schematic diagram for the Capstan motor control circuit, detailing components and connections.

Record - Playback Amplifier AM77

Component location diagram for the Record-Playback Amplifier AM77.