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Magellan Power MCRII Series User Manual

Magellan Power MCRII Series
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Rev: 1.15
22/08/2018
Doc: MAN-1P_MCRII
Page 1 of 36
Australian Technology – Australian Made
64 Bushland Ridge, Bibra Lake, WA 6163 P: +61 8 9434 6621 F: + 61 8 9434 6623
E: sales@magellanpower.com.au W: www.magellanpower.com.au
OPERATION
AND
MAINTENANCE
MANUAL
SINGLE PHASE MCRII SERIES BATTERY CHARGER
SINGLE PHASE
MCRII SERIES
BATTERY CHARGER
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Magellan Power MCRII Series Specifications

General IconGeneral
Output Voltage12, 24, or 48 VDC (depending on model)
Output CurrentUp to 100A (depending on model)
Battery TypeLithium
Protection FeaturesOver Voltage, Over Current, Short Circuit, Reverse Polarity
Cooling MethodForced air
DimensionsVaries by model
WeightVaries by model
CertificationsCE, RoHS

Summary

Safety Precautions

Introduction

General Specifications

AC Input

Details input voltage, frequency, and current specifications.

DC Output

Lists nominal, float, boost, output current, and ripple.

Load Regulation

Specifies static load regulation for input variation.

Operating Environment

Covers max operating and storage temperatures and humidity.

Alarms

Lists various alarms and their adjustability.

Metering

Lists parameters displayed on the LCD.

Protection

Lists protection features like circuit breakers and limits.

Controls

Details software and potentiometer adjustments available.

Installation Instructions

Cabling

Instructions for connecting single phase, earth, battery, and load.

Installation Precautions

Safety precautions for battery sensor and alarm relays.

Circuit Description

Control and Monitor Circuits

Explains the function of interface and microcontroller boards.

Operating Instructions

Start Up

Step-by-step procedure for starting the system after shutdown.

Voltage and Current Display

Describes parameters shown on the LCD screen.

Boost Charging Batteries

Manual Operation

How to initiate and terminate manual boost charging.

Automatic Boost

How automatic boost is activated and terminated.

Battery Test

Mode 1: Battery Impedance Test

Procedure for calculating internal resistance via impedance test.

Mode 2: Discharge Test

Procedure for discharging the battery to test voltage drop.

Mode 3: Battery Capacity Test

Procedure to discharge battery and record capacity in Ah.

Temperature Compensation

Alarm Reset and Mute

How to reset alarms and mute the audible alarm.

Mute

Details the operation of the alarm mute function.

Constant Current Charging

Procedure for performing commissioning charges with constant current.

Remote Communications (Optional)

Adjustments

Setting from the Key-Pad

Steps to program setpoints using the front panel keypad.

Setting from the Computer

Refers to external manual for computer adjustments.

Programmable Set Point Descriptions

Sub Menu 1 Float and Boost Charging Settings

Describes set points for float/boost voltage and activation.

Sub Menu 2 Alarm and Trip Settings

Parameters for setting alarm and trip voltages and delay times.

Sub Menu 3 Diode Dropper Settings

Settings for optional diode droppers to regulate voltage.

Sub Menu 4 Battery Test Set up

Set points for programming manual and automatic battery tests.

Sub Menu 5 Latches and Inhibit Settings

Programs alarm latches and inhibits for specific functions.

Sub Menu 6 Constant Current Charging Set up

Set points for constant current charging parameters.

Sub Menu 7 Charger and Battery Definition Set up

Configures charger and battery parameters like type and capacity.

Sub Menu 8 Calibration

Procedures for calibrating meter readings and voltage control.

Sub Menu 9 Communications Set up

Used to select and set communication parameters.

Sub Menu 10 Diagnostic Set up

Configures diagnostic modes for self-testing.

Sub Menu 11 Current Limit Set up

Sets charger and battery current limits.

Earth Fault Alarm

User Adjustable Set Point Instructions

Commissioning

Start-Up

Initial startup and check of factory settings.

Checking Voltage Levels

Procedure to check and set charger voltage levels.

Checking Float Voltage

Method to check the float voltage reading with a voltmeter.

Checking Boost Voltage

Method to check the boost voltage reading with a voltmeter.

Checking Battery Current Limits

Test procedure for battery current limits.

Checking Charger Current Limit

Test procedure for charger current limits.

Testing Mains Fail Alarm

Procedure to test the mains failure alarm function.

Testing DC Low Alarm

Procedure to test the DC low voltage alarm function.

Testing DC High Alarm

Procedure to test the DC high voltage alarm function.

Testing Low Electrolyte

Procedure to test the low electrolyte alarm.

Testing Battery Fail

Procedure to test the battery failure detection.

Recommendations

Magellan Power Service Department