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Magtrol HD Series User Manual

Magtrol HD Series
76 pages
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Table of Contents

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Magtrol HD Series Specifications

General IconGeneral
BrandMagtrol
ModelHD Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety Precautions

Revisions To This Manual

Preface

Introduction

Unpacking Your Hysteresis Dynamometer

Instructions for unpacking the hysteresis dynamometer and inspecting contents for shipping damage.

Features of the Hysteresis Dynamometer

Data Sheet

Ordering Information

Dynamometer Options

Details on available options like encoders, base plates, custom modifications, and speed testing.

Custom Dynamometers

Information on high-speed testing and mechanical modifications for custom dynamometers.

System Options and Accessories

List of system options and accessories like controllers, analyzers, software, and power supplies.

Inputs/Outputs

Rear Panel Overview

Description of connectors and receptacles on the rear panel of the dynamometer.

Rear Panel Inputs and Outputs

Details on specific inputs and outputs located on the rear panel, including connectors.

Controls

Installation/Configuration

Removal of Load Cell Shipping/Restraining Bolt

Procedure for removing the load cell shipping/restraining bolt for operation.

Earth Ground

System Configurations

Manual Test Systems

Setting up the dynamometer for quick pass/fail testing using a manual system.

PC-Based Test Systems

Air Cooling

Custom Motor Test System

Testing

Testing Considerations

Factors to consider before testing, including safety, accuracy, power dissipation, and environmental conditions.

Safety

Power Dissipation

Fixtures and Couplings

Windage

Friction

Vibration

Cogging

Eddy Currents

Temperature Rise

Operating Principles

Speed Measurement

Explanation of how the dynamometer's optical speed transducer measures rotational speed.

Torque Measurement

Description of how the load cell measures torsional force and produces an analog signal.

Torque Signal Amplification

Decimal Point Control

Damper Cylinder

Brake Control Power

Calibration

Initial Calibration

Information on pre-shipment calibration and recommended first-time calibration.

Calibration Beams and Weights

Details on precision weights and calibration beams required for accurate dynamometer calibration.

Calibration Preparation

Calibration Procedure

Calibration Frequency

Optional Features

Speed Encoder Options

Details on standard and optional speed encoders for high and low speed motor testing.

Troubleshooting

Torque Readout Problems

Diagnosing and resolving issues related to torque readings, including zero balance and erratic readings.

New Dynamometer Issues

Zero Balance Issues

Full Scale Torque Issues

Resistance Check

Current Check

Mechanical (Rotational) Alignment

Speed Readout Problems

Appendix A: Calibration Record

Appendix B: Schematics

Index

Service Information

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