Mahindra Jivo 365 DI - Engine Misses, Oil Consumption, and Smoke

88
Sr. No
Probable Causes
Remedy
Engine Fails To Turn
1
Batteries too low to turn engine
Charge battery or install new one.
2
Starting switch inoperative
Inspect for faulty cables and terminals. Replace
starting switch if necessary.
3
Engine oil too heavy
Use correct grade of lubricating oil as specified in
the operator’s manual.
4
Internal seizure
Hand crank the engine. If the engine does not
turn easily, seizure due to internal damage;
including gear train, pistons, sleeves, connecting
rods or main bearings, is indicated.
5
Hydrostatic lock
Remove all the injection nozzles and crank the
engine. Check for fuel or coolant in the cylinder.
Engines Does Not Start / Engine Start But does not Develop Full Power
1
Low or no fuel pressure
Low or no fuel pressure
a. Insufficient fuel
Check fuel tank.
b. Fuel oil filter clogged
Replace filters.
c. Fuel filter gaskets defective (air being
drawn into fuel)
Fuel filter gaskets defective
d. Moisture in fuel tank
Drain entire system and fuel filter. Refill with
clean fuel, and vent the air from the system.
2
Poor fuel
Use a good grade of fuel.
3
Air cleaner clogged
Remove and service air cleaner as described in
operator’s manual
4
Injection pump not properly timed
Check timing.
5
Fuel line clogged or air in line
Clean fuel line and vent fuel system. Refer
operator’s manual.
6
Injection pump not operating properly
Remove injection pump and check calibration.
7
One or more fuel injection nozzles not
operating properly
Replace the injection nozzles.
8
Loose or broken fuel lines or fittings
between injection pump and injection
nozzles
Tighten or repair.
9
Loose or broken connections or leaking
gaskets at intake manifold or exhaust
manifold
Tighten or repair.
10
Improper valve settings excessive amount,
check for bent.
Reset as necessary. If out of adjustment an
excessive amount, check for bent
11
Lack of compression
Refer to "Poor Compression " probable causes.
Troubleshooting