Repair Manual MAN-
00190
THAR CRDe BS-IV MAY 2012/Rev
1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by
the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Sealant Specification
Sr. No. Location Sealant / Thread Locks Applicability
1 Ft. Hsg. & Intermediate Plate Loctite 574
2 Intermediate Plate & Rear Hsg. Loctite 574
3 Clutch Hsg. & Front Hsg. Loctite 510
Option 1 – Rhodorseal
Option 2 – Pidiseal 3P
Between Clutch Hsg. & OD of Ft.
Bearing Retainer
Loctite 510
7
Clutch Release Bearing support
sleeve
Loctite 510
8 Poppet Plug M 12X1.25 Loctite 542
Tightening Sequence
Description Torque in Nm
Transmission decking with engine
80
10Nm
Tee 3 way assembly to gear carrier
8
2Nm
Grommet and retainer plate fitment on bell housing
4.5
4Nm
Gear shift dust shield fitment on body 3 + 0.5Nm
Transmission gear shift knob fitment to shift lever 6.5 + 0.5Nm
Plug - Shift Rail Poppet Spring
For 1st/2nd & 3rd/4
th
& For 5th / Rev = 20 – 28 Nm
12.5 ± 2.5 Nm
Bolt / Nut – Clutch Housing To Main Housing 30 ± 5 Nm
Flange Bolt – Front Intermediate & Rear Housing 35 ± 5 Nm
Drain plug 27.5 ± 2.5 Nm
Filler plug 27.5 ± 2.5 Nm
Reverse light switch 27.5 ± 2.5 Nm
Bolt - Idler Shaft 43 ± 7 Nm
Bolt - Bearing Retainer Plate 31 ± 4 Nm
Lever Assy. Side Cover Plate
Speedometer Sleeve 35 ± 5 Nm
Bolt – Gear Box to Transfer case
Bolt – Front Companion Flange 35 ± 5 Nm
Transfer Case cover screw 30 ± 5 Nm
To Next Page
Loading...
