Mahindra Thar CRDe - Torque Specification

Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Crankshaft journal
∅
OD
Roundness/ Ovality
Cylindricity/ Taper
Standard Service Limit
59.0/58.981
≤ 0.005 0.03
≤ 0.008 0.02
Undersize of the c/s journal pin
∅
OD
0.25mm US
0.50 mm US
0.75 mm US
Dimensions of the journal
58.75/58.371
58.50/58.481
58.25/58.231
Crankshaft bend
CAUTION
Standard Service Limit
≤ 0.025 0.06
FILLETS ARE HARDENED. DO NOT ATTEMPT TO
STRAIGTEN
Crankshaft fillet radius
Standard Service Limits
3.0/3.5
Crankshaft Hardness Minimum 50 HRC
Connecting rod Bearing oil clearance Standard Service Limit
0.016/0.040 0.070
The Maximum length of bolts after which they
can not be used
Cylinder head bolts
Main Bearing Bolts Connecting rod
Flywheel bolts length
136.6/135.4 mm
90.6/89.4mm
Replace everytime
29.58/30.42 mm
Thermostat
Starts opening at
Fully opens at
80~84°C
96°C
Water pump pulley ratio
1.3
Flywheel
Width from Mounting face to clutch face
35 ± 0.13
Flywheel
Flatness
Runout
Standard Service Limit
≤ 0.05 0.1
≤ 0.05 0.1
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