Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Intake Manifold – Removal
Remove NVH cover.
Remove EGR assy.
Remove all high presser fuel lines & CR assembly.
Remove Intake manifold assembly.
• Removal the manifold gaskets as and when
opened.
• Check and correct leakage from EGR assembly
or manifold mounting.
Exhaust Manifold – Removal
Remove NVH cover & intercooler assembly.
Remove Turbo charger assembly.
Remove Alternator assy.
Remove EGR pipe flange bolts on manifold
Remove heat shield & exhaust manifold.
Removal gaskets & refit exhaust manifold.
Check main drive belt tension.
Check for no oil & gas leak.
Removal the exhaust manifold gaskets
whenever it is opened.
Use recommended rust free if manifold
mounting bolts found jam.
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