Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
1. Faulty sensor
2. Faulty gauge
Replace the sensor.
Replace the gauge
torque.
2. Faulty head gasket.
3. Blow hole in crankcase,
head , liner
Replace the cylinder head gasket,
torque as per procedure.
Replace the cylinder head gasket
Replace the affected part.
Indication- Under cooling
1.
Thermostat stuck open
2. Faulty sensor.
3.
Replace thermostat.
Replace sensor.
Coolant level low
2. Leak in system
3.
Radiator cap defective.
Replenish coolant to FULL level.
Pressure test to isolate & repair.
Remove clogging
Clean vent.
1. Restricted return inlet in
or restricted.
3. Restricted heater core.
4.
thermostat housing.
5. Heater valve controls not
functioning.
6. Heater valve stuck.
Remove restriction or replace hose.
Remove flash or restriction.
Remove restriction.
Repair controls.
Repair or replace
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