General Information
Repair Manual
All copyrights reserved by
The repair methods given by the manufacturer in this document are based on the technical specifications current at the time of
release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various
component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
Nov 2011/ Rev 2
MAN-00162
GENERAL INFORMATION
CONTENTS
Introduction .....................................................................................1
Important Instructions............................................................................. 1
Contents in the manual .......................................................................... 2
Description and Operation ..................................................................... 2
Component Location Index .................................................................... 2
Service Tips And Precautions ................................................................ 2
Incar Repairs .......................................................................................... 2
Disassembly and Assembly ................................................................... 2
Trouble Shooting Chart.......................................................................... 2
Component Inspection and Action Table ............................................... 2
Mahindra Service Tools (MST) .............................................................. 2
Technical Specification .......................................................................... 2
Torque Specification .............................................................................. 2
Fuel Handling Precautions ..................................................................... 2
General Precautions ........................................................................3
Preparation before dismantling the vehicle parts................................... 4
Dismantling of the vehicle parts ............................................................. 4
Noise ...................................................................................................... 4
Accessories and Conversions................................................................ 4
Towing the Vehicle................................................................................. 5
Front Tow Hook ...................................................................................... 5
Rear Tow Hook ...................................................................................... 5
Towing Equipment ................................................................................. 5
Towing the vehicle during emergency .................................................... 6
Warning Triangle .................................................................................... 6
Removal of Parts.................................................................................... 7
Disassembly of Parts ............................................................................. 7
Inspection during Removal/Disassembly ............................................... 7
Arrangement of Parts ............................................................................. 7
Cleaning of Parts.................................................................................... 7
Adjustment ............................................................................................. 7
Rubber Parts and Tubing ....................................................................... 7
Vise ........................................................................................................ 7
Component Cleaning ............................................................................. 7
ECU and electrical parts precautions..................................................... 8
Electrical Parts ....................................................................................... 8
Precautions for Engine Control Unit (ECU) ............................................ 9
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