Majestic GL36MER - User Manual

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Majestic • GL36MER, GL42MER Installation Instructions • 2502-931 Rev. B • 3/18

REQUIRED TOOLS

Screw gun equipped with 1/4 in (6 mm). socket or

1/4 in. (6 mm). wrench or socket

Small, at screwdriver

KIT COMPONENTS

(2) Side Glass Refractory Panels

(1) Rear Glass Refractory Panel

(1) Top Glass Refractory Panel

(2) Side Refractory Bracket

(1) Rear Refractory Bracket

(1) Rear Exhaust Bafe

(3) Screws

Leave this manual with party responsible for use

and operation.

Installation Instructions

1. Remove decorative front and logs.

2. Remove existing refractory or false back and discard,

if installed.

3. Remove ber refractory brackets (if so equipped) and

insert screws in the holes that remain. See Figure 1.

CAUTION! Risk of Cuts or Abrasions. Wear protective

gloves and safety glasses during installation.

NOTICE: Handle glass refractory panels with care.

Refractory may chip or crack if dropped or impacted.

GLASS REFRACTORY KIT

GL36MER, GL42MER

Models: MERID36IN, MERID36IL, MERID42IN, MERID42IL,

MERIDPLA36IN, MERIDPLA36IL, MERIDPLA42IN, MERIDPLA42IL

Installation Instructions

CAUTION! Do not install damaged components.

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of

burns from the hot viewing glass is provided

with this appliance and shall be installed for

the protection of children and other at-risk

individuals.

Figure 1. Remove Fiber Refractory Brackets. Install Screw.

INSTALL SCREW

WARNING! Risk of Asphyxiation! DO NOT leave

holes open! Screws from ber refractory bracket removal

MUST be reinstalled in same holes as removed to main-

tain rebox seal.

4. Locate the six tabs on the basepan and bend upward.

They are circled in Figure 2. There are two tabs on

each side and two in the back.

Figure 2. Basepan Tab Locations

BEND 6 BASEPAN TABS

5. Using a small, at screwdriver, bend the ends of the

refractory brackets to a 90 degree angle as shown

in Figure 3. Break side refractory brackets apart by

bending back and forth.

Need help?

Do you have a question about the Majestic GL36MER and is the answer not in the manual?

The Majestic GL36MER, GL42MER Glass Refractory Kit is an accessory designed for specific Majestic fireplace models, including MERID36IN, MERID36IL, MERID42IN, MERID42IL, MERIDPLA36IN, MERIDPLA36IL, MERIDPLA42IN, and MERIDPLA42IL. Its primary function is to enhance the aesthetic appeal of the fireplace by providing a realistic backdrop, mimicking the look of a traditional masonry firebox, while also serving as a protective barrier. The kit includes various glass refractory panels and associated brackets for installation.

Function Description

The Glass Refractory Kit serves several key functions within the fireplace system:

Aesthetic Enhancement: The primary purpose is to create a visually appealing interior for the fireplace. The glass refractory panels are designed to simulate the appearance of a brick or stone firebox, providing a more traditional and robust look compared to a plain metal interior. This significantly contributes to the overall ambiance and realism of the flame presentation.
Heat Reflection: Refractory materials are known for their ability to withstand high temperatures and reflect heat. While the primary material here is glass, it still contributes to reflecting some heat back into the firebox, potentially improving combustion efficiency and heat distribution within the immediate area of the fireplace.
Protection: The panels act as a protective layer for the internal metal components of the firebox, shielding them from direct flame impingement and the corrosive effects of combustion byproducts. This can extend the lifespan of the fireplace's internal structure.
Flame Presentation: The dark, reflective surface of the glass panels can enhance the visual depth and intensity of the flames, making them appear more vibrant and dynamic.

Important Technical Specifications

While specific dimensions and material compositions are not explicitly detailed, the manual provides insights into the kit's components and installation requirements, which indirectly define its technical aspects:

Compatibility: Exclusively designed for Majestic models MERID36IN, MERID36IL, MERID42IN, MERID42IL, MERIDPLA36IN, MERIDPLA36IL, MERIDPLA42IN, and MERIDPLA42IL. This indicates precise sizing and mounting point specifications tailored to these units.
Material: The kit primarily utilizes "glass refractory panels," suggesting a specialized glass formulation designed to withstand the high temperatures within a fireplace without cracking or degrading. The brackets are likely made of metal, possibly steel, to provide structural support and heat resistance.
Kit Components: The kit includes:
- (2) Side Glass Refractory Panels
- (1) Rear Glass Refractory Panel
- (1) Top Glass Refractory Panel
- (2) Side Refractory Brackets
- (1) Rear Refractory Bracket
- (1) Rear Exhaust Baffle
- (3) Screws This comprehensive list indicates a multi-panel design that covers the back, sides, and top interior surfaces of the firebox, along with all necessary mounting hardware.
Installation Method: The installation involves a combination of bending metal tabs, securing brackets with screws, and carefully positioning the glass panels. This suggests a robust and secure mounting system designed to withstand vibrations and thermal expansion/contraction.
Tool Requirements: Installation requires a screw gun with a 1/4 inch (6 mm) socket or wrench, and a small, flat screwdriver. This implies standard fasteners and accessible mounting points.

Usage Features

Once installed, the Glass Refractory Kit integrates seamlessly into the fireplace's operation, offering several usage-related features:

Enhanced Aesthetics: The most prominent feature is the improved visual appeal of the fireplace interior, creating a more realistic and inviting firebox environment.
Durability: The refractory glass is designed for high-temperature environments, ensuring long-term aesthetic and protective benefits without frequent replacement under normal operating conditions.
Safety Barrier Integration: The manual highlights the importance of a "barrier designed to reduce the risk of burns from the hot viewing glass" and states it "shall be installed for the protection of children and other at-risk individuals." While the refractory kit itself is internal, its installation is part of a broader system that emphasizes user safety, particularly concerning hot surfaces. The warning about "HOT GLASS WILL CAUSE BURNS" and "DO NOT TOUCH GLASS UNTIL COOLED" reinforces this.
Compatibility with Logs: The final step of installation involves reinstalling logs using the appliance's log placement instructions, confirming that the refractory kit is designed to work in conjunction with the fireplace's existing log set, maintaining proper flame patterns and combustion.

Maintenance Features

The manual provides several critical points regarding the maintenance and handling of the refractory kit:

Careful Handling: "Handle glass refractory panels with care. Refractory may chip or crack if dropped or impacted." This emphasizes the fragility of the glass panels and the need for careful handling during installation and any subsequent maintenance.
No Damaged Components: "Do not install damaged components." This is a crucial maintenance directive, ensuring that only intact parts are used to maintain the integrity and safety of the fireplace.
Reinstallation of Screws: "Screws from fiber refractory bracket removal MUST be reinstalled in same holes as removed to maintain firebox seal." This highlights the importance of maintaining the firebox's sealed integrity, which is vital for proper combustion and preventing exhaust leaks.
Cleaning: While not explicitly detailed for the refractory panels themselves, the general maintenance of a fireplace would involve periodic cleaning. Given they are glass, they would likely require gentle cleaning to remove soot or ash buildup without scratching the surface.
Inspection: Although not explicitly stated as a maintenance feature for the kit, regular inspection of the refractory panels for cracks or damage would be prudent, especially given the warning about chipping or cracking if impacted. Any significant damage would necessitate replacement to maintain both aesthetics and protective function.
Protective Gear: "Wear protective gloves and safety glasses during installation." This is a safety-related maintenance feature, ensuring the installer's protection from cuts or abrasions during handling and installation.

In summary, the Majestic Glass Refractory Kit is a purpose-built accessory that significantly enhances the visual appeal and protective qualities of compatible Majestic fireplaces. Its design emphasizes ease of installation, durability in high-temperature environments, and integration with existing fireplace components, all while underscoring important safety considerations for both installation and ongoing use.