EasyManua.ls Logo

Makino V55 User Manual

Makino V55
568 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
 

4V2B1563 (E) i
V55 High-speed Vertical
Machining Center
with Makino Professional 3 Control
Maintenance Guide
This guide is intended for use by Makino customers and Makino employ-
ees and assigns for the safe operation and maintenance of Makino equip-
ment.
This guide was developed through the combined efforts of:
Makino R&D Groups - FujiKatsuyama Japan
Makino Documentation Group - Mason USA
TM & Associates (Thos Mercer)
MBS Associates (Lynne Hays & Mark Hebbeler)
Makino Customer Support (Randy Ashley)
1st Release Date: April 1 1999
Revision(s) Date:
1. Revision B 6/21/99 Typos and DI # 4v-0865
Copyright © 1999 Makino, Inc. All Rights Reserved
No part of this manual may be reproduced or transmitted by any means or in any
form to parties other than which it is intended, without the expressed written
permission of Makino.
All specifications and designs may change without notice.
Every attempt was made to ensure that the information in this publication was correct at
the time of printing. As specifications and designs change, Makino is not responsible for
information that becomes incorrect or inaccurate after publication.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Makino V55 and is the answer not in the manual?

Makino V55 Specifications

General IconGeneral
BrandMakino
ModelV55
CategorySander
LanguageEnglish

Summary

Chapter 1 Safety Precautions

General Safety

General safety precautions and guidelines, including precedence of government regulations and company rules.

Lifting Safety

Precautions for all persons responsible for lifting machinery, components, and workpieces.

Mechanical Maintenance Safety

Specific practices for performing mechanical maintenance, including lockout/tagout and tool safety.

Electrical Maintenance Safety

Procedures for electrical maintenance, including lockout/tagout and proper grounding.

Chapter 2 Specifications

Chapter 3 Preventive Maintenance

Lubricants

Details on lubricants, including oils and greases recommended by Makino.

Preventive Maintenance Schedule

Information on PM tasks presented by performance frequency (Daily, Weekly, Monthly, etc.).

Chapter 4 Machine Tool System Overview

Troubleshooting and the PMC Address

How the PMC address is used as a tool for troubleshooting and diagnosing system faults.

Chapter 5 Troubleshooting

Troubleshooting Guidelines

Basic guidelines for diagnosing problems, confirming faults, and not overlooking the obvious.

Basic Troubleshooting

Logical elimination of steps and variables to uncover faults, starting with power checks.

CNC Troubleshooting

Details on troubleshooting CNC faults, tools, and self-diagnostic features.

PMC (Machine) Troubleshooting

Information for troubleshooting machine-side faults, including MT and PMC custom software.

Chapter 6 Spindle Head Unit

Specifications

Spindle specifications including motor, cooling, horsepower, and torque characteristics.

Spindle Clamp/Unclamp

Explanation of the spindle clamp/unclamp mechanism components and operation.

Spindle-To-Table Squareness

Procedure for checking and correcting spindle-to-table squareness.

Chapter 7 Feed Axis Unit

Ball Screw

Information on ball screw mounting, specifications, and pre-tension.

Axis Limit Switches

Information on deceleration (DEC) and over travel (OT2) limit switches for each axis.

Setting CNC Parameters

Procedure for setting or adjusting related CNC parameters to restore original operating conditions.

Axis Lubrication

Proper axis lubrication procedures for smooth movement and positioning accuracy.

Chapter 8 A25 ATC (Automatic Tool Changer) Unit

ATC - Sequence of Events

Detailed sequence of operations for tool changes, with and without a tool in the spindle.

ATC Maintenance Mode and Screens

Accessing maintenance screens for manual ATC operation and setup.

ATC Recovery

Procedures for resuming normal operation after interruptions during tool changes.

ATC Alignments

Procedures for checking spindle orientation, tool change positions, and magazine ready position.

Chapter 9 Oil Controller

Safety Precautions

Safety guidelines for handling the oil controller, including refrigerant and electrical hazards.

Oil Controller Functions and Modes

Description of oil controller functions (LOCK, NORMAL, SETTING, MONITOR, TIMER).

Troubleshooting and Alarms

Procedures for troubleshooting oil controller problems and understanding alarms.

Appendix A Alarms

PMC (Programmable Machine Controller) Alarms

Detailed list of PMC alarms, grouped by software area or machine unit.

CNC Alarms

List of CNC alarms, categorized by type and number range.

Servo (SV) Alarms

Alarms related to axis servo system faults, including overload and excess error.

Spindle Alarms

Alarms related to spindle control, serial communication, and drive unit faults.

PMC Alarms

Alarms generated by the PMC, indicating component failure or abnormal conditions.

Appendix B Machine Diagnostics

MT (Machine Tool) Data Input Signals

DI signals from the Machine Tool (MT) to the PMC, denoted by PMC address X.

MT (Machine Tool) Data Output Signals

DO signals from the Machine Tool (MT) to the PMC, denoted by PMC address Y.

Related product manuals