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General safety precautions and guidelines, including precedence of government regulations and company rules.
Precautions for all persons responsible for lifting machinery, components, and workpieces.
Specific practices for performing mechanical maintenance, including lockout/tagout and tool safety.
Procedures for electrical maintenance, including lockout/tagout and proper grounding.
Details on lubricants, including oils and greases recommended by Makino.
Information on PM tasks presented by performance frequency (Daily, Weekly, Monthly, etc.).
How the PMC address is used as a tool for troubleshooting and diagnosing system faults.
Basic guidelines for diagnosing problems, confirming faults, and not overlooking the obvious.
Logical elimination of steps and variables to uncover faults, starting with power checks.
Details on troubleshooting CNC faults, tools, and self-diagnostic features.
Information for troubleshooting machine-side faults, including MT and PMC custom software.
Spindle specifications including motor, cooling, horsepower, and torque characteristics.
Explanation of the spindle clamp/unclamp mechanism components and operation.
Procedure for checking and correcting spindle-to-table squareness.
Information on ball screw mounting, specifications, and pre-tension.
Information on deceleration (DEC) and over travel (OT2) limit switches for each axis.
Procedure for setting or adjusting related CNC parameters to restore original operating conditions.
Proper axis lubrication procedures for smooth movement and positioning accuracy.
Detailed sequence of operations for tool changes, with and without a tool in the spindle.
Accessing maintenance screens for manual ATC operation and setup.
Procedures for resuming normal operation after interruptions during tool changes.
Procedures for checking spindle orientation, tool change positions, and magazine ready position.
Safety guidelines for handling the oil controller, including refrigerant and electrical hazards.
Description of oil controller functions (LOCK, NORMAL, SETTING, MONITOR, TIMER).
Procedures for troubleshooting oil controller problems and understanding alarms.
Detailed list of PMC alarms, grouped by software area or machine unit.
List of CNC alarms, categorized by type and number range.
Alarms related to axis servo system faults, including overload and excess error.
Alarms related to spindle control, serial communication, and drive unit faults.
Alarms generated by the PMC, indicating component failure or abnormal conditions.
DI signals from the Machine Tool (MT) to the PMC, denoted by PMC address X.
DO signals from the Machine Tool (MT) to the PMC, denoted by PMC address Y.