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Manitou MT 732 Turbo User Manual

Manitou MT 732 Turbo
177 pages
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Manitou MT 732 Turbo Specifications

General IconGeneral
BrandManitou
ModelMT 732 Turbo
CategoryFront End Loaders
LanguageEnglish

Summary

Operating And Safety Instructions

Original Replacement Parts And Attachments

Benefits Of Original Parts

Highlights legal and practical advantages of using manufacturer-approved parts.

Driver's Operating Instructions

General Safety Warnings

Highlights critical safety risks and warnings for lift truck operation.

Operator Responsibilities

Outlines user duties for maintaining control, speed, and awareness.

Forbidden Operating Situations

Lists contra-indicated situations and foreseeable abnormal uses.

General Instructions

Operator Manual Handling

Guidelines for keeping the operator's manual accessible and respecting safety notices.

Maintenance Responsibilities

User duties regarding defect reporting, cleaning, and tyre adaptation.

Operating Instructions

Driver's Attire And Posture

Guidance on driver attire, protective equipment, sound levels, and seating.

Pre-Operation Checks

Essential checks before starting the lift truck, including tires and fluid levels.

Starting The Lift Truck Safely

Safety notice and procedure for starting the lift truck with seat belt fastened.

Driving Instructions

Engine Start-Up And Instrument Checks

Steps for starting the engine and verifying instrument functionality.

Driving Safety Guidelines

Safety notices and essential rules for driving the lift truck.

Stopping And Highway Driving

Stopping The Lift Truck Safely

Procedures for safely stopping the lift truck, including engine idling.

Highway Driving Safety

Safety instructions and regulations for operating on public roads.

Moving Lift Truck During Handling

General Handling Operations

General guidelines for attachment use and lifting personnel.

Attachment Fitting And Handling

Procedures for fitting, securing, and maneuvering attachments.

Environmental Handling Considerations

Safety regarding aerial lines, slopes, and ground stability during operations.

Instructions For Handling A Load

Load Weight And Center Of Gravity

Importance of knowing load weight and center of gravity for safe handling.

Taking Up Load From Ground

Step-by-step process for safely picking up a load from the ground.

Handling High Loads On Tyres

Taking Up High Load Safely

Procedure for picking up a high load on tyres, emphasizing visibility and stability.

Load Handling Procedures

Laying High Load On Tyres

Steps for safely placing a high load onto tyres.

Taking Up Non-Palletised Load

Method for picking up a non-palletised load.

Load Status Indicator

Understanding and responding to load status indicator warnings.

Lateral Horizontality Of Lift Truck

Ensuring Lateral Horizontality

Procedure to ascertain and maintain lateral horizontality for stability.

Maintenance Instructions Of The Lift Truck

General Maintenance Guidelines

General safety and procedural rules for performing maintenance tasks.

Maintenance Procedures

Highlights the mandatory nature of maintenance and daily checks.

Fluid Level Checks

Instructions for checking and maintaining various fluid levels.

Lift Truck Washing Procedures

Before Starting Up A New Lift Truck

Lubrication Checks

Checks for correct oil and grease grades and topping up procedures.

New Lift Truck Electrical Checks

Electrical Circuit Checks

Checks for battery electrolyte level, density, and electrical system components.

Lift Truck Storage Procedures

Preparing Lift Truck For Storage

Steps for cleaning, repair, and paint touch-up before storage.

Lift Truck Storage And Recommissioning

Protecting Engine During Storage

Procedures to protect the engine, fuel, and cooling systems during storage.

Protecting Lift Truck Components

Measures to protect the lift truck structure and cylinder rods.

Recommissioning After Storage

Steps for preparing the lift truck after a period of disuse.

2 - Description

Identification Of The Lift Truck

Manufacturer's Identification Plate

Details found on the lift truck's manufacturer identification plate.

I.C. Engine Identification

Location and identification number of the Internal Combustion Engine.

Transmission Identification

Identification details for the transmission system.

Lift Truck Component Identification

Angle Gear-Box Identification

Identification details for the angle gear-box.

Front Axle Identification

Identification details for the front axle.

Lift Truck Assembly Identification

Machine Characteristics

Machine Component Specifications

Brake System Specifications

Details on service and parking brakes.

Tyre and Hydraulic Specifications

General Machine Specifications

MLT 629 Turbo Characteristics

MLT 629 Turbo Specifications

MLT 629 -120 LS Characteristics

MLT 629 -120 LS Specifications

Dimensions And Load Chart For MLT 629

MLT 629 Dimensions and Load Chart

Visual representation of dimensions and load capacity for MLT 629 models.

MLT 629 Dimensions Table

MLT 629 Dimensions Data

Tabular data detailing the dimensions of MLT 629 models.

MLT 633 LS Turbo Characteristics

MLT 633 LS Turbo Specifications

MLT 633 Models Specifications

Dimensions And Load Chart For MLT 633

MLT 633 Dimensions and Load Chart

Visual representation of dimensions and load capacity for MLT 633 models.

MLT 633 Dimensions Table

MLT 633 Dimensions Data

Tabular data detailing the dimensions of MLT 633 models.

MLT 730 Characteristics

MLT 730 Specifications

MLT 730 Turbo Characteristics

MLT 730 Turbo Specifications

MLT 730 LS Turbo Characteristics

MLT 730 LS Turbo Specifications

MLT 730 -120 LS Characteristics

MLT 730 -120 LS Specifications

MLT 730 -120 LS Specifications Details

Axle Weights and Tensile Strain

Detailed specifications for MLT 730 -120 LS POWERSHIFT Série A.

Dimensions And Load Chart For MLT 730

MLT 730 Dimensions and Load Chart

Visual representation of dimensions and load capacity for MLT 730 models.

MLT 730 Dimensions Table

MLT 730 Dimensions Data

Tabular data detailing the dimensions of MLT 730 models.

MT 732 Characteristics

MT 732 Specifications

Dimensions And Load Chart For MT 732

MT 732 Dimensions and Load Chart

Visual representation of dimensions and load capacity for MT 732 models.

MT 732 Dimensions Table

MT 732 Dimensions Data

Tabular data detailing the dimensions of MT 732 models.

MT 932 Characteristics

MT 932 Specifications

General Specifications

Overall specifications for MT 932 Série A, including sound and speed.

Dimensions And Load Chart For MT 932

MT 932 Dimensions and Load Chart

Visual representation of dimensions and load capacity for MT 932 model.

MT 932 Dimensions Table

MT 932 Dimensions Data

Tabular data detailing the dimensions of MT 932 model.

Instruments And Controls Overview

Cabin Instruments and Controls Layout

Visual identification of various controls and instruments in the cabin.

Instruments And Controls Description

Pneumatic Seat Adjustments and Safety Belt

Safety Belt Usage

Proper use and checks for the safety belt.

Control And Signal Lights Panel Overview

Signal Lights Functionality

Importance of checking all warning lights and buzzers for proper function.

Transmission Oil Pressure Warning

Meaning and action for the transmission oil pressure warning lamp.

Warning Light Functions

Braking Oil Level Warning

Function of the braking oil level warning lamp.

Alternator Charge Warning

Meaning of the alternator charge warning lamp.

Engine Oil Pressure Warning

Function of the engine oil pressure warning lamp.

Engine Water Temperature Warning

Meaning of the engine water temperature warning lamp.

Filter Clogging Warning

Warning for clogged air or hydraulic return filters.

Load Status Indicator System

Function and operation of the load status indicator.

LED Indicators And Sound Alarm

Interpretation of LED indicators for load status and overload.

Control Panel Switches and Functions

Control Panel Switches and Options

Transmission Cut-Off Control

Selecting transmission cut-off via brake pedal or control lever.

Wheel Alignment And Switches

Ignition Switch Operation

Explanation of the ignition switch positions.

Fuse And Relay Panel Details

Vehicle Controls and Operation

Accelerator Pedal Description

Description of the accelerator pedal.

Brake Pedal and Transmission Cut-Off

Function of the service brake pedal and transmission cut-off.

Gear Lever and Transmission Cut-Off

Operation of the gear lever and transmission cut-off.

Driving Controls and Gear Selection

Forward/Reverse Lever Operation

Operation of the forward/reverse lever.

Gear Selector and Lever

Operation of forward/reverse lever and gear selector.

Parking Brake Lever Operation

Parking Brake Lever Use

Operation and safety locking of the parking brake lever.

Steering Selection and Hydraulic Controls

Steering Selection Lever

Selecting steering modes (crab, highway, 4-wheel).

Hydraulic Controls and Transmission Cut-Off

Operation of hydraulic controls and transmission cut-off.

Load Charts File and Heater Controls

Steering Wheel and Transmission Cut-Off

Transmission Cut-Off Usage

How and when to use the transmission cut-off function.

Hydraulic Movement Control Options

Simple or Aggravating Hydraulic Movements

Enabling/disabling simple or aggravating hydraulic movements.

Rear Hydraulic Predisposition Options

Attachment Hydraulic Control Switch

Switch for continuous control of attachment hydraulic movements.

3 - Maintenance

Filters Cartridges And Belts

Filters Cartridges and Belts Details

Filters Cartridges and Belts Data

Lubricants And Fuel Recommendations

Lubricants And Fuel Details

Servicing Schedule Overview

I.C. Engine Servicing Schedule

Servicing schedule for various I.C. engine components.

Transmission Servicing Schedule

Servicing schedule for transmission and angle gear box.

Hydraulics Servicing Schedule

Servicing schedule for hydraulic components.

Comprehensive Servicing Schedule

Brake System Servicing Schedule

Servicing schedule for brake system components.

Front and Rear Axles Servicing Schedule

Servicing schedule for front and rear axle components.

Daily Or Every 10 Hours Service

I.C. Engine Oil Level Check

Procedure to check the I.C. engine oil level.

Cooling Liquid Level Check

Procedure to check the cooling liquid level.

Fuel Level Check

Procedure to check the fuel level.

Daily Service Procedures

Transmission Oil Level Check

Procedure to check the transmission oil level.

Tyre Pressure and Wheel Nut Torque

Checking tyre condition, pressure, and wheel nut torque.

Jib Pad Maintenance

Every 50 Hours Service

Dry Air Filter Cartridge Cleaning/Changing

Procedure for cleaning or changing the dry air filter cartridge.

Fuel Filter Check and Drain

Procedure to check and drain the fuel filter.

50 Hours Service Procedures

50 Hours Service - Fluid Levels

Hydraulic Oil Level Check

Procedure to check the hydraulic oil level.

Brake Oil Level Check

Procedure to check the brake oil level.

50 Hours Service - Filters and Cabin

Windscreen Washer Liquid Level Check

Procedure to check the windscreen washer liquid level.

50 Hours Service - Battery and Reducers

Battery Electrolyte Level Check

Checking battery electrolyte level and safety precautions.

50 Hours Service - Transmission

250 Hours Service Procedures

Fan Belt Tension Check and Adjustment

Checking and adjusting fan belt tension.

Alternator Belt Tension Check

Checking and adjusting alternator/crankshaft belt tension.

250 Hours Service Adjustments

Angle Gear Box Oil Level Check

Procedure to check the angle gear box oil level.

Parking Brake Check and Adjustment

Checking and adjusting the parking brake.

250 Hours Service - Filters and Axles

Front and Rear Axle Differential Oil

Checking and adjusting front/rear axle differential oil level.

Wheel Reducer Oil Level Check

Checking and adjusting wheel reducer oil levels.

500 Hours Service - Engine Oil

I.C. Engine Oil Draining

Procedure for draining the I.C. engine oil.

I.C. Engine Oil Filter Replacement

Procedure for replacing the I.C. engine oil filter.

500 Hours Service - Filters

Dry Air Filter Cartridge Change

Procedure for changing the dry air filter cartridge.

Fuel Filter Cartridge Change

Procedure for changing the fuel filter cartridge.

500 Hours Service - Fuel and Transmission

Transmission Oil Filter Replacement

Procedure for replacing the transmission oil filter.

500 Hours Service - Hydraulic System

Hydraulic Return Oil Filter Replacement

Procedure for replacing the hydraulic return oil filter cartridge.

Balancing Valve Check

Checking and testing balancing valves.

500 Hours Service - Parking Brake and Battery

Battery Electrolyte Density Check

Checking battery electrolyte density and safety precautions.

500 Hours Service - Axle and Manifold

Front and Rear Axle Differential Oil Drain

Draining front and rear axle differential oil.

1000 Hours Service Procedures

Fuel Tank Cleaning

Cleaning the fuel tank and associated systems.

Safety Dry Air Filter Cartridge Change

Procedure for changing the safety dry air filter cartridge.

1000 Hours Service - Transmission and Hydraulic

Transmission Oil Draining

Procedure for draining the transmission oil.

1000 Hours Service - Transmission and Hydraulic Systems

Transmission Oil Draining for Specific Models

Draining and refilling transmission oil for specific models.

1000 Hours Service - Gearbox and Hydraulic

Angle Gear Box Oil Draining

Procedure for draining the angle gear box oil.

Hydraulic Oil Draining

Procedure for draining the hydraulic oil.

1000 Hours Service - Hydraulic Filling and Seat Belt

Hydraulic System Oil Filling

Filling the hydraulic system with oil and checking the level.

Seat Belt Safety Check

Checking the seat belt for safety.

1000 Hours Service - Wheel Reducer Oil

Front and Rear Wheel Reducer Oil Draining

Procedure for draining front and rear wheel reducers oil.

2000 Hours Service - Cooling Liquid

Cooling Liquid Draining and Filling

Procedure for draining and filling the cooling liquid.

Occasional Maintenance - Fuel System

Fuel System Bleeding Procedures

Bleeding procedures for fuel filter, heater plug, and injection pump.

Occasional Maintenance - Wheel Operations

Injector Bleeding Procedure

Bleeding procedure for engine injectors.

Wheel Change On Public Highway

Procedure for changing a wheel on the public highway.

4 - Adaptable Attachments In Option

Attachment Introduction and Guidelines

Picking Up The Attachments

Attachment Handling Procedures

Hydraulic Attachment Handling

Hydraulic Attachment Handling and Controls

Hydraulic Attachment Handling Steps

Hydraulic Attachment Handling and Connection

Hydraulic Attachment Handling Options

Technical Specifications of Attachments

Attachment Technical Specifications

Attachment Technical Specifications - Buckets

Attachment Technical Specifications - Multipurpose Buckets

Attachment Technical Specifications - Grab Buckets

Attachment Technical Specifications - Concrete and Spout Buckets

Attachment Technical Specifications - Forks

Attachment Technical Specifications - Clamps

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